ARMY TM 9-6115-645-24AIR FORCE TO 35C2-3-444-12MARINE CORPS TM 09244A/09245A-24/2SECTION XIV. MAINTENANCE OF OUTPUT BOX ASSEMBLY2-96VOLTAGFRFCONNFCTIONTFRMINALBOARD.2-96.1Inspect-on.a.Shut down generator set.b.Open output box access door.c.Inspect protective cover (3, FIGURE 2-28) and moveable terminal board (5) for cracks, breaks, corrosion,and other damage.d.Replace damaged parts.e.Close output box access door.2-96.2Removal.a.Shut down generator set.b.Open battery access door and disconnect negative battery cable.c.Open output box access door.d.Remove nuts (1, FIGURE 2-28), washers (2), and protective cover (3) from voltage reconnection terminalboard assembly.e.Remove nuts (4) and moveable terminal board (5) from voltage reconnection terminal board assembly.2-96.3Installation.a.Install moveable terminal board (5, FIGURE 2-28) on voltage reconnection terminal board assembly with nuts(4).b.Install protective cover (3) on voltage reconnection terminal board assembly with washers (2) and nuts (1).c.Close output box access door.d.Connect negative battery cable and dose battery access door.2-97 OUTPUTBOXHARNESS.2-97.1Inspection.a.Shut down generator set.b.Inspect wiring harness (6, FIGURE 2-28) for burned, bent, corroded, and broken terminals.c.Inspect connectors for cracks, corrosion, stripped threads, bent or broken pins, and obvious damage.d.Inspect wire insulation for bums, deterioration, and chafing.E 2-97.2Testing.aShut down generator set.b.Open battery access door and disconnect negative battery cable.c.Open output box and engine access doors.d.Set multimeter for ohms, and test individual wires for continuity. Refer to Wiring Diagram FO-2 for wireidentification.e.Close output box and engine access doors.f.Connect negative battery cable and dose battery access door.2-130 Change 3
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