ARMY TM 9-6115-642-24
AIR FORCE TO 35C2-3-455-12
MARINE CORPS TM 09247A/09248A-24/2
2-97.2. Inspection.
a.
Remove load output terminal board assembly, paragraph 2-97.1, steps a thru g.
b.
Inspect terminal output board components for cracks, corrosion, and obvious damage
c.
Inspect threaded components for stripped threads
d.
Inspect varistor electrical leads for damaged insulation and loose terminals.
e. Replace damaged and defective parts.
f.
Install load output terminal board assembly, paragraph 2-97.4, steps k thru q.
2-97.3. Repair.
Repair load output terminal board assembly by replacing wires, load terminals, EM filters, and varistors.
2-97.4
a.
b.
c.
d.
e.
j.
k.
I.
m
n
Installation.
Tie cord (37, FIGURE 2-26) to wrench (36). Install wrench (36) and bracket (35) in generator set with
bolts (34) and nuts (33).
Position EMI filters (26) between varistors (25) and L1, L2, and L3 load terminals (12) mounting holes.
Install varistors (25), paragraph 2-99.3.
(22) and nuts (19) and (21).
Install bus bar (17) on standoff (18) with washer (16) and nut (15).
Install load terminals (12), paragraph 2-98.3.
Install mounting bracket (8) on terminal board assembly with bolts (31), washers (32), lockwashers
Connect varistor electrical leads (11) to varistors (25).
Main electrical leads must be installed at 2 o’clock position as shown in FIGURE
chafing of electrical leads. Make sure that wires are not in contact with metal
surfaces.
main electrical leads to load terminals (12) with copper washers (10) and nuts (9). Remove tags.
Install wire ties in 2 places around all power leads approximately 2 inches and 16 inches from load
2-11) and deflector clamp (46, FIGURE 2-9).
Secure terminal board assembly mounting bracket (8) to generator set with bolts (7) and nuts (6).
bracket (5) attaching point.
Change 4 2-129
