Chapter 1. GENERAL
The STIR describes the requirements for work being performed at Tier 1 and Tier 2.
RESET Production Flow Diagram
Generator Set TIER 2 Criteria
TABLE 2. Generator Set Hour Point for TIER 2 RESET
Section II. INSPECTION AND MAINTENANCE REQUIREMENTS
Section III. ADDITIONAL MAINTENANCE REQUIREMENTS
Chapter 2. INSPECTION PROCEDURES
Functional Inspection Operational Procedure.
Chapter 3. Tier 1 Maintenance Requirements
TABLE 4. Oil Pressure, Cylinder Compression, Crankcase Vacuum Criteria.
Main Generator - TB-11-6115-741-240021
Acoustic Suppression Kits (ASKs)
Control Box Assembly. - TB-11-6115-741-240023
Air Intake and Exhaust. - TB-11-6115-741-240024
Cooling System
TABLE 5. Used Fuel Injector Opening Pressure
Chapter 4. Tier 2 Maintenance Requirements
Engine.
Main Generator - TB-11-6115-741-240029
Control Box Assembly. - TB-11-6115-741-240030
Control Box Assembly. (cont)
Air Intake and Exhaust. - TB-11-6115-741-240032
Switch Box
Chapter 5. Trailer Maintenance Requirements
Chapter 6. Special Maintenance Requirements
Repair Procedures - TB-11-6115-741-240038
Troubleshooting Guidelines
Related NSNs
Excite Circuit Fuse Modification for the 15, 30 and 60 kW Tactical Quiet Generator Sets
Figure 2 Fuse Holder Orientation
Figure 4 Top Wire Connection
Battery Charging Fuse Modification 30-60 kW "B" model Tactical Quiet Generator Sets MEP- 805B, MEP-815B, MEP-806B, MEP-816B
Figure 1 BATTERY CONNECTION INSTRUCTION PLATE
Figure 3 Alternator compartment
Figure 4 CB1/BCT Bracket Assembly
Figure 5 Final Assembly
Figure 7. Current Transducer Bracket Drawing
Control Power Circuit modification 30-60 kW "B" model Tactical Quiet Generator Sets MEP- 805B, MEP-815B, MEP-806B, MEP-816B
Figure 2 Battery Compartment
Figure 4 Terminal Lug
Repair of the 5 & 10 KW Switch Box P/N 13229E5820.
Chapter 7. Quality Assurance Requirements
Switch Box Testing
Appendix A. STAGES OF RUST AND CORROSION
Appendix B. TACTICAL GENERATOR MANUALS
Appendix B. TACTICAL GENERATOR MANUALS (cont) - TB-11-6115-741-240060
Appendix B. TACTICAL GENERATOR MANUALS (cont) - TB-11-6115-741-240061
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST (cont) - TB-11-6115-741-240064
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST (cont) - TB-11-6115-741-240065
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST (cont) - TB-11-6115-741-240066
Appendix D. TIER 1 FUNCTIONAL INSPECTION CHECKLIST
Appendix E. PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS) CHECKLIST
Appendix E. PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS) CHECKLIST (cont)
Appendix F. TRAILER INSPECTION CHECKLIST
Appendix F. TRAILER INSPECTION CHECKLIST (cont) - TB-11-6115-741-240072
Appendix F. TRAILER INSPECTION CHECKLIST (cont) - TB-11-6115-741-240073
Appendix G. 5 & 10 KW QUALITY POWER TEST DATA SHEET
Appendix G. 5 & 10 KW QUALITY POWER TEST DATA SHEET (cont)
Appendix H. DA FORM 2404, EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET
EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET
EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET (cont)
Appendix I. Gen Set RESET: Required TIER 1 Parts Replacement List for 2 KW MTG, 3 KW TQG, 5 KW APU, and 10 KW APU.
Appendix I. Gen Set RESET: Required TIER 1 Parts Replacement List for 2 KW MTG, 3 KW TQG, 5 KW APU, and 10 KW APU. (cont) - TB-11-6115-741-240082
Appendix I. Gen Set RESET: Required TIER 1 Parts Replacement List for 2 KW MTG, 3 KW TQG, 5 KW APU, and 10 KW APU. (cont) - TB-11-6115-741-240083
Appendix J. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW -100 KW MIL STD's.
Appendix J. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW -100 KW MIL STD's. (cont) - TB-11-6115-741-240086
Appendix J. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW -100 KW MIL STD's. (cont) - TB-11-6115-741-240087
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's.
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240090
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240091
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240092
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240093
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240094
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240095
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240096
TB-11-6115-741-24 Tactical Generator Desert Oprerations Special Test Inspection and Repair Requirements Manual
The STIR describes the requirements for work being performed at Tier 1 and Tier 2.
RESET Production Flow Diagram
Generator Set TIER 2 Criteria
TABLE 2. Generator Set Hour Point for TIER 2 RESET
Section II. INSPECTION AND MAINTENANCE REQUIREMENTS
Section III. ADDITIONAL MAINTENANCE REQUIREMENTS
Chapter 2. INSPECTION PROCEDURES
Functional Inspection Operational Procedure.
Chapter 3. Tier 1 Maintenance Requirements
TABLE 4. Oil Pressure, Cylinder Compression, Crankcase Vacuum Criteria.
Main Generator - TB-11-6115-741-240021
Acoustic Suppression Kits (ASKs)
Control Box Assembly. - TB-11-6115-741-240023
Air Intake and Exhaust. - TB-11-6115-741-240024
Cooling System
TABLE 5. Used Fuel Injector Opening Pressure
Chapter 4. Tier 2 Maintenance Requirements
Engine.
Main Generator - TB-11-6115-741-240029
Control Box Assembly. - TB-11-6115-741-240030
Control Box Assembly. (cont)
Air Intake and Exhaust. - TB-11-6115-741-240032
Switch Box
Chapter 5. Trailer Maintenance Requirements
Chapter 6. Special Maintenance Requirements
Repair Procedures - TB-11-6115-741-240038
Troubleshooting Guidelines
Related NSNs
Excite Circuit Fuse Modification for the 15, 30 and 60 kW Tactical Quiet Generator Sets
Figure 2 Fuse Holder Orientation
Figure 4 Top Wire Connection
Battery Charging Fuse Modification 30-60 kW "B" model Tactical Quiet Generator Sets MEP- 805B, MEP-815B, MEP-806B, MEP-816B
Figure 1 BATTERY CONNECTION INSTRUCTION PLATE
Figure 3 Alternator compartment
Figure 4 CB1/BCT Bracket Assembly
Figure 5 Final Assembly
Figure 7. Current Transducer Bracket Drawing
Control Power Circuit modification 30-60 kW "B" model Tactical Quiet Generator Sets MEP- 805B, MEP-815B, MEP-806B, MEP-816B
Figure 2 Battery Compartment
Figure 4 Terminal Lug
Repair of the 5 & 10 KW Switch Box P/N 13229E5820.
Chapter 7. Quality Assurance Requirements
Switch Box Testing
Appendix A. STAGES OF RUST AND CORROSION
Appendix B. TACTICAL GENERATOR MANUALS
Appendix B. TACTICAL GENERATOR MANUALS (cont) - TB-11-6115-741-240060
Appendix B. TACTICAL GENERATOR MANUALS (cont) - TB-11-6115-741-240061
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST (cont) - TB-11-6115-741-240064
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST (cont) - TB-11-6115-741-240065
Appendix C. TIER 1 TECHNICAL INSPECTION CHECKLIST (cont) - TB-11-6115-741-240066
Appendix D. TIER 1 FUNCTIONAL INSPECTION CHECKLIST
Appendix E. PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS) CHECKLIST
Appendix E. PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS) CHECKLIST (cont)
Appendix F. TRAILER INSPECTION CHECKLIST
Appendix F. TRAILER INSPECTION CHECKLIST (cont) - TB-11-6115-741-240072
Appendix F. TRAILER INSPECTION CHECKLIST (cont) - TB-11-6115-741-240073
Appendix G. 5 & 10 KW QUALITY POWER TEST DATA SHEET
Appendix G. 5 & 10 KW QUALITY POWER TEST DATA SHEET (cont)
Appendix H. DA FORM 2404, EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET
EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET
EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET (cont)
Appendix I. Gen Set RESET: Required TIER 1 Parts Replacement List for 2 KW MTG, 3 KW TQG, 5 KW APU, and 10 KW APU.
Appendix I. Gen Set RESET: Required TIER 1 Parts Replacement List for 2 KW MTG, 3 KW TQG, 5 KW APU, and 10 KW APU. (cont) - TB-11-6115-741-240082
Appendix I. Gen Set RESET: Required TIER 1 Parts Replacement List for 2 KW MTG, 3 KW TQG, 5 KW APU, and 10 KW APU. (cont) - TB-11-6115-741-240083
Appendix J. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW -100 KW MIL STD's.
Appendix J. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW -100 KW MIL STD's. (cont) - TB-11-6115-741-240086
Appendix J. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW -100 KW MIL STD's. (cont) - TB-11-6115-741-240087
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's.
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240090
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240091
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240092
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240093
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240094
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240095
Appendix K. Gen Set RESET: Required TIER 1 Parts Replacement List for 5 KW - 60 KW TQG's. (cont) - TB-11-6115-741-240096
TB-11-6115-741-24 Tactical Generator Desert Oprerations Special Test Inspection and Repair Requirements Manual