TM 9-6115-730-24
0103
REMOVAL
1. Place a suitable container under the turbocharger (Figure 1, Item 1) to catch the oil that will flow from the oil
tubes (Figure 1, Item 2) and (Figure 1, Item 3). Use wiping rags to wipe up any oil spills.
2. Remove nut (Figure 1, Item 4), two washers (Figure 1, Item 5), bolt (Figure 1, Item 6), and two clips (Figure 1,
Item 7).
3. Remove two bolts (Figure 1, Item 8), washers (Figure 1, Item 9), and bosses (Figure 1, Item 10). Disconnect
tube (Figure 1, Item 3) from turbocharger (Figure 1, Item 1) and remove gasket (Figure 1, Item 11).
4. Remove tube (Figure 1, Item 3), connector (Figure 1, Item 12), and seal (Figure 1, Item 13) from cylinder
block.
5. Remove two bolts (Figure 1, Item 14), washers (Figure 1, Item 15), and spacers (Figure 1, Item 16). Dis-
connect tube (Figure 1, Item 2) and remove gasket (Figure 1, Item 17) from turbocharger (Figure 1, Item 1).
6. Remove tube (Figure 1, Item 2), seal (Figure 1, Item 18), two bolts (Figure 1, Item 19), adapter (Figure 1, Item
20), and seal (Figure 1, Item 21) from cylinder block.
7. Remove four nuts (Figure 1, Item 22), turbocharger (Figure 1, Item 1), and gasket (Figure 1, Item 23).
END OF TASK
INSTALLATION
1. Apply antiseize compound to threads of four studs (Figure 1, Item 24). Pour a small amount of engine oil into
turbocharger oil inlet port (top of turbocharger) for lubrication during engine startup.
2. Install gasket (Figure 1, Item 23) and turbocharger (Figure 1, Item 1) with four nuts (Figure 1, Item 22).
Torque nuts (Figure 1, Item 22) to 48-55 lb-ft (65-75 Nm).
3. Install seal (Figure 1, Item 21), adapter (Figure 1, Item 20), and two bolts (Figure 1, Item 19) on cylinder
block. Apply light coat of engine oil to seal (Figure 1, Item 18) and install seal in adapter (Figure 1, Item 20).
Position tube (Figure 1, Item 2) into adapter (Figure 1, Item 20).
4. Install gasket (Figure 1, Item 17) on turbocharger (Figure 1, Item 1) and install tube (Figure 1, Item 2), two
spacers (Figure 1, Item 16), washers (Figure 1, Item 15), and bolts (Figure 1, Item 14).
5. Install seal (Figure 1, Item 13) and connector (Figure 1, Item 12) on cylinder block, and install tube (Figure 1,
Item 3).
6. Install gasket (Figure 1, Item 11) and connect tube (Figure 1, Item 3) to turbocharger (Figure 1, Item 1) with
two bosses (Figure 1, Item 10), washers (Figure 1, Item 9), and bolts (Figure 1, Item 8).
7. Install two clips (Figure 1, Item 7) with bolt (Figure 1, Item 6), two washers (Figure 1, Item 5), and nut
(Figure 1, Item 4).
0103-2
