TM 9-6115-730-24
0067
REMOVAL
1. Ensure generator set is fully stopped, ENGINE CONTROL switch is OFF/RESET, Battery Disconnect Switch
is OFF, and DEAD CRANK SWITCH is OFF before proceeding.
2. Open left front door, left rear doors, right front doors, and right rear doors.
NOTE
Coolant system capacity is 42 quarts (39.7 liters).
3. Place suitable container under coolant drain on front right side of TQG. Open drain valve (Figure 1, Sheet 3,
Item 1) on right rear side of engine, and drain valve (Figure 1, Sheet 3, Item 2) on front right side bottom of
engine, and drain coolant. Save coolant for refilling system.
4. On right side, remove two hose clamps (Figure 1, Sheet 3, Item 3) and hose (Figure 1, Sheet 3, Item 4) from
radiator filler neck and from coolant recovery system.
5. Remove two hose clamps (Figure 1, Sheet 3, Item 5) and hose (Figure 1, Sheet 3, Item 6) from coolant
recovery system and from tee fitting (Figure 1, Sheet 3, Item 7).
6. Remove locknut (Figure 1, Sheet 4, Item 8), screw (Figure 1, Sheet 4, Item 9), washer (Figure 1, Sheet 4,
Item 10), and loop clamp (Figure 1, Sheet 4, Item 11). Remove two hose clamps (Figure 1, Sheet 4, Item 12)
and hose (Figure 1, Sheet 3, Item 13) from tee fitting (Figure 1, Sheet 3, Item 7) and tee fitting (Figure 1,
Sheet 4, Item 14).
7. Remove loop clamp (Figure 1, Sheet 4, Item 15) and hose (Figure 1, Sheet 1, Item 16) from bottom of water
separator filter.
8. Remove fitting (Figure 1, Sheet 3, Item 17), 90 degree elbow (Figure 1, Sheet 3, Item 18), drain valve
(Figure 1, Sheet 3, Item 2), nipple (Figure 1, Sheet 3, Item 19), and 90 degree elbow (Figure 1, Sheet 3,
Item 20) from bottom of radiator.
9. At rear of engine, remove two hose clamps (Figure 1, Sheet 3, Item 21), hose (Figure 1, Sheet 3, Item 22),
drain valve (Figure 1, Sheet 3, Item 1), and reducer fitting (Figure 1, Sheet 3, Item 23).
10. At radiator filler neck, remove two hose clamps (Figure 1, Sheet 3, Item 24) and hose (Figure 1, Sheet 3,
Item 25).
11. At top of surge tank, remove two hose clamps (Figure 1, Sheet 2, Item 26) and disconnect hose (Figure 1,
Sheet 2, Item 27) and hose (Figure 1, Sheet 2, Item 28).
12. On top of engine, remove two loop clamps (Figure 1, Sheet 2, Item 29).
13. On right side of engine, remove hose clamp (Figure 1, Sheet 3, Item 30) and remove hose (Figure 1, Sheet 2,
Item 27). On right side of radiator, remove hose clamp (Figure 1, Sheet 3, Item 31) and hose (Figure 1,
Sheet 2, Item 28). Remove two fittings (Figure 1, Sheet 3, Item 32).
14. Remove two hose clamps (Figure 1, Sheet 3, Item 33) and hose (Figure 1, Sheet 3, Item 34). Remove fitting
(Figure 1, Sheet 3, Item 35), 90 degree elbow (Figure 1, Sheet 3, Item 36), and nipple (Figure 1, Sheet 3,
Item 37).
15. On top of engine, remove eight hose clamps (Figure 1, Sheet 2, Item 38), manifold out tube (Figure 1,
Sheet 2, Item 39), and two bellows (Figure 1, Sheet 2, Item 40).
0067-2
