TM 9-6115-730-24
0030
REMOVAL
1. On EMCP, set ENGINE CONTROL switch to OFF/RESET; set Battery Disconnect Switch to OFF; set DEAD
CRANK SWITCH to OFF.
2. Remove 62 screws (Figure 1, Sheet 1, Item 1), washers (Figure 1, Sheet 1, Item 2), and lockwashers
(Figure 1, Sheet 1, Item 3).
3
Loosen clamp (Figure 1, Sheet 1, Item 5) connecting coolant filler hose (Figure 1, Item, 6) to bottom of coolant
filler neck (Figure 1, Sheet 1, Item 7) and disconnect hose.
4. Remove clamp (Figure 1, Sheet 1, Item 8) from overflow hose (Figure 1, Sheet 1, Item 9) at coolant filler neck
(Figure 1, Sheet 1, Item 7) and pull hose back through hole in front roof section (Figure 1, Sheet 1, Item 4).
5. Remove exhaust clamp (Figure 1, Sheet 1, Item 10) by removing two screws (Figure 1, Sheet 1, Item 11) and
lockwashers (Figure 1, Sheet 1, Item 12) (access through access hole).
NOTE
Sufficient force is required for removal. Use slide and lift motion to release front roof housing
section.
6. Using two persons, slide front roof section housing assembly (Figure 1, Sheet 1, Item 4) toward front of
generator set in order to separate exhaust out tube assembly (Figure 1, Sheet 2, Item 21) from muffler. Lift
and remove front roof section housing assembly.
END OF TASK
DISASSEMBLY
1. If necessary, remove 119 clips (Figure 1, Sheet 2, Item 13), 75 push-on nuts (Figure 1, Sheet 2, Item 14), and
14 foam damping sheets.
2. Remove eight screws (Figure 1, Sheet 2, Item 15), washers (Figure 1, Sheet 2, Item 16), lockwashers
(Figure 1, Sheet 2, Item 17), and exhaust cover (Figure 1, Sheet 2, Item 18).
3. Remove four screws (Figure 1, Sheet 2, Item 19) and washers (Figure 1, Sheet 2, Item 20) and remove
exhaust out tube assembly (Figure 1, Sheet 2, Item 21) from front roof section housing (Figure 1, Sheet 2,
Item 4).
4. Remove four screws (Figure 1, Sheet 2, Item 22), nuts (Figure 1, Sheet 2, Item 23) and coolant filler neck
(Figure 1, Sheet 2, Item 7).
0030-2
