TM 9-6115-729-24
0083
REMOVAL - Continued
5. Loosen hose clamp (Figure 1, Item 8) and disconnect hose (Figure 1, Item 9).
6. Disconnect hose (Figure 1, Item 10).
7. Remove two screws (Figure 1, Item 11), screw (Figure 1, Item 12), thermostat housing (Figure 1, Item 1), and
gasket (Figure 1, Item 13). Discard gasket.
END OF TASK
DISASSEMBLY
1. Remove six screws (Figure 1, Item 14), washers (Figure 1, Item 15), thermostat elbow (Figure 1, Item 16),
gasket (Figure 1, Item 17), and two thermostats (Figure 1, Item 18). Discard gasket.
2. Remove two plugs (Figure 1, Item 19) and plug (Figure 1, Item 20).
3. If optional winterization kit is installed, remove valve (Figure 1, Item 21) and connector (Figure 1, Item 22),
4. Remove elbow (Figure 1, Item 23), O-ring (Figure 1, Item 24), and connector (Figure 1, Item 25).
END OF TASK
ASSEMBLY
1. Scrape all old gasket material from thermostat housing (Figure 1, Item 1), thermostat elbow (Figure 1, Item 16),
and mating surface of engine block.
2. Apply adhesive to threads of connector (Figure 1, Item 25) and install connector (Figure 1, Item 25).
3. Apply adhesive to thermostat housing side threads of elbow (Figure 1, Item 23), and install O-ring (Figure 1,
Item 24) and elbow (Figure 1, Item 23).
4. If optional winterization kit is installed, apply adhesive to threads of connector (Figure 1, Item 22), and install
connector (Figure 1, Item 22) and valve (Figure 1, Item 21).
5. Apply adhesive to threads of plug (Figure 1, Item 20) and install plug (Figure 1, Item 20).
6. Install two plugs (Figure 1, Item 19).
7. Apply adhesive to both sides of gasket (Figure 1, Item 17). Install two thermostats (Figure 1, Item 18), short
end up, gasket (Figure 1, Item 17), thermostat elbow (Figure 1, Item 16), six washers (Figure 1, Item 15), and
screws (Figure 1, Item 14). Tighten screws (Figure 1, Item 14) evenly.
END OF TASK
0083-3
