TM 9-6115-729-24
0077
INSTALLATION - Continued
NOTE
Apply sealing compound to all male pipe threads before connecting.
4. If winterization kit is installed, install O-ring (Figure 1, item 23), fitting (Figure 1, Item 22), elbow (Figure 1, Item
21), shut-off valve (Figure 1, Item 20), heater hose (Figure 1, Item 19), and hose clamp (Figure 1, Item 18) on
water pump (Figure 1, Item 11).
5. Install lower radiator hose (Figure 1, Item 17) and hose clamp (Figure 1, Item 16) on water pump (Figure 1,
Item 11).
6. Install O-ring (15), elbow (14), hose (Figure 1, Item 13) and hose clamp (Figure 1, Item 12) on top left side of
water pump (Figure 1, Item 11). Install hose (Figure 1, Item 10) and clamp (Figure 1, Item 9) on top right side
of water pump (Figure 1, Item 11).
7. Install O-ring (Figure 1, item 8), pulley assembly (Figure 1, Item 7), washer (Figure 1, Item 6) and pulley
assembly mounting bracket bolt (Figure 1, Item 1). Tighten bolt.
8. Install water pump belt (Figure 1, Item 5) on water pump pulley (Figure 1, Item 4).
9. Install washer (Figure 1, Item 3) and slot bolt (Figure 1, Item 2). Do not tighten.
10. Check water pump belt (Figure 1, Item 5) for correct routing and to be sure the belt is firmly seated in all
pulley grooves.
11. Use breaker bar on pulley assembly (Figure 1, Item 7) to apply tension to belt and tighten slot bolt (Figure 1,
Item 2) and pulley assembly mounting bracket bolt (Figure 1, Item 1). Tighten bolt.
12. Refill cooling system with coolant.
13. Install fan (WP 0065).
14. Install alternator belt (WP 0073).
15. Tighten idler pulley (WP 0073).
16. Install tensioner (WP 0075).
17. Close right front door and left front door.
END OF TASK
END OF WORK PACKAGE
0077-4
