TM 9-6115-729-24
0041
REMOVAL - Continued
6. Remove seven screws (Figure 1, Item 5), lockwashers (Figure 1, Item 6), and washers (Figure 1, Item 7).
7. Remove three screws (Figure 1, Item 8), lockwashers (Figure 1, Item 9), and washers (Figure 1, Item 10).
8. Remove two screws (Figure 1, Item 11), lockwashers (Figure 1, Item 12), and washers (Figure 1, Item 13).
9. Remove five screws (Figure 1, Item 14), lockwashers (Figure 1, Item 15), and washers (Figure 1, Item 16).
10. Slide Control Box (Figure 1, Item 17) out of generator set and place on suitable work surface.
11. If necessary, remove two screws (Figure 1, Item 18), lockwashers (Figure 1, Item 19), washers (Figure 1,
Item 20), and brace (Figure 1, Item 21).
END OF TASK
DISASSEMBLY
1. Ensure generator set is fully stopped, ENGINE CONTROL switch is set to OFF/RESET, Battery Disconnect
Switch is set to OFF, and DEAD CRANK SWITCH is OFF before proceeding.
2. Open control box door and control box panel assembly. Control box panel assembly may be removed for
access if necessary (WP 0040). Refer to Table 1, WP 0041 Guide, to find disassembly and assembly steps
for specific control box assembly items. Tag and disconnect wiring to components before removing them.
3. Remove three receptacles (Figure 2, Sheet 1, Item 1).
NOTE
Tag jumper locations before removal.
4. To remove terminal block TB4 (Figure 2, Sheet 1, Item 2), remove two nuts (Figure 2, Sheet 1, Item 3), screws
(Figure 2, Sheet 1, Item 4), terminal block, and strip (Figure 2, Sheet 1, Item 5). Remove ten screws (Figure 2,
Sheet 1, Item 6) and jumpers (Figure 2, Sheet 1, Item 7). Repeat for terminal block TB3. On TB4 only,
remove two screws (Figure 2, Sheet 1, Item 8), diode (Figure 2, Sheet 1, Item 9), and two spade terminals
(Figure 2, Sheet 1, Item 10).
5. To remove fuse block (Figure 2, Sheet 1, Item 11), remove three fuses (Figure 2, Sheet 1, Item 12), two nuts
(Figure 2, Sheet 1, Item 13), two screws (Figure 2, Sheet 1, Item 14), and fuse block.
6. To remove fuse block (Figure 2, Sheet 2, Item 15), remove four fuses (Figure 2, Sheet 2, Item 16), two nuts
(Figure 2, Sheet 2, Item 17), two screws (Figure 2, Sheet 2, Item 18), and fuse block.
7. To remove bus transformer box A6 (Figure 2, Sheet 2, Item 19), remove two fuses (Figure 2, Sheet 2, Item
20), four screws (Figure 2, Sheet 2, Item 21), four lockwashers (Figure 2, Sheet 2, Item 22), four washers
8. To remove overload/short circuit relay (Figure 2, Sheet 2, Item 24), remove four screws (Figure 2, Sheet 2,
Item 25), lockwashers (Figure 2, Sheet 2, Item 26), washers (Figure 2, Sheet 2, Item 27), and relay.
9. To remove load sharing module (LSM) A4 (Figure 2, Sheet 2, Item 28), remove four screws (Figure 2,
Sheet 2, Item 29), washers (Figure 2, Sheet 2, Item 30), and load sharing module.
0041-4