ARMY TM 9-6115-671-14
AIR FORCE TO 35C2-3-446-32
MARINE CORPS TM 09249A/09246A-14
4-50
(3)
Inspect battery and SLAVE RECEPTACLE cable assemblies for security, cracked insulation,
broken, burned, or corroded terminals, missing parts, and other damage. Refer to Figures 4-3 and 4-
4.
(4)
Close BATTERY ACCESS and engine compartment access doors.
b. Removal.
(1)
Shut down generator set, paragraph 2.11.2.
(2)
Open BATTERY ACCESS door and right side engine compartment access doors .
(3)
Disconnect negative battery cable from battery (1, Figure 4-3).
(4)
Tag and remove applicable cable assembly as shown in Figure 4-3 or 4-4.
c. Service.
(1)
Remove terminal covers (2, Figure 4-3) from battery posts as required.
(2)
Clean terminals (3, Figure 4-3 or 4-4), battery posts, and terminal lugs (4, 5, 6, and 7, Figure
4-3).
(3)
Install terminal covers (2), if removed.
d. Repair.
NOTE
If cable cannot be repaired, refer to Appendix G to fabricate a replacement.
(1)
Remove nuts (8, Figure 4-3) and terminal lugs (4, 5, 6, or 7) from terminals (3) as required.
(2)
Cut heat shrink tubing, and remove broken or damaged terminal (3, Figure 4-3 or 4-4) from cable
assembly.
(3)
Slide new heat shrink tubing over cable end.
(4)
Install terminal (3) on cable end as described in Appendix G.
(5)
Position heat shrink tubing over terminal (3) and cable end, and shrink tubing with heat gun.
(6)
Install terminal lugs (4, 5, 6, or 7, Figure 4-3) and nuts (8).
e. Installation.
(1)
Install applicable cable assembly as shown in Figure 4-3.
(2)
Connect negative battery cable to battery (1, Figure 4-3).
(3)
Close BATTERY ACCESS and engine compartment access doors.
