ARMY TM 9-6115-645-24AIR FORCE TO 35C2-3-444-12MARINE CORPS TM 09244A109245A-24/21-12.8.1.5The batteries are charged by the battery charging alternator that is belt driven by the engine. The BATTERY CHARGEammeter indicates the charge/discharge rate of the batteries, from -10 Amps to + 20 amps. A shunt provides a DC voltage signal,which is directly proportional to the actual battery current flow, to the BATTERY CHARGE ammeter. Normal operating indication onthe BATTERY CHARGE ammeter depends on the state of the charge in the batteries. A low charge, which may exist immediatelyafter engine starting, will cause a high reading (needle moves toward CHARGE area). When the charge in the batteries has beenrestored, the indicator moves near zero. The battery charging system is protected from reverse polarity in the battery connections by afuse and diode.1-12.8.2FieldFlash. When the engine reaches sufficient speed (900 rpm), the magnetic pickup causes a set of contacts in thecrank disconnect switch to close and energize the field flash relay. This circuit provides current to the exciter field windings which setsup an electromagnetic field. The field current is necessary for the set to generate sufficient voltage for the voltage regulator (FIGURE1-11) to begin controlling the output voltage of the generator set. The field flash circuit is maintained until the MASTER SWITCH isreleased from the START position.1-12.8.3Operation. Placing the MASTER SWITCH in the PRIME & RUN AUX FUEL positions keeps the electronic governorcontrol (FIGURE 1-10) energized, and fuel will be supplied to the fuel injection pump as long as no fault condition exists. Duringoperation, the operator should periodically check the set’s instruments to ensure they are reading in the normal operating ranges. TheVOLTAGE and FREQUENCY potentiometers are adjusted as required to maintain desired frequency and voltage output.1-12.8.4ApplyingtheLoad. The load is applied by placing the AC CIRCUIT INTERRUPTER switch in the CLOSED position.This is a momentary contact switch that returns to the neutral, or center position. The AC circuit interrupter relay is energized by thismomentary contact and a holding circuit keeps it dosed, bringing the load on line.1-12.8.5Shutdown.1-12.8.5.1The AC circuit interrupter relay is disengaged by placing the AC CIRCUIT INTERRUPTER switch in the OPEN position.This is a momentary contact switch which will break the AC circuit interrupter relay holding circuit and then return to the neutral, orcenter position, disconnecting the load from the line.1-12.8.5.2The generator set should remain running for five minutes after disconnecting the load. During this five minute interval,oil circulates through the turbocharger, cooling it enough to be shut down.1-12.8.5.3When the MASTER SWITCH is placed in the OFF position all power is removed from the control circuit and the enginewill stop.1-12.8.5.4The EMERGENCY STOP switch will remove power from the control circuit by energizing the engine fault relay. This willcause the engine to shut down. The EMERGENCY STOP switch is not to be used as an alternative for routine shutdown procedures.When the generator set is stopped using the EMERGENCY STOP switch, some circuits remain energized causing a drain on thebatteries until the MASTER SWITCH is placed in the OFF position.1-12.8.6Paralleling.1-12.8.6.1The generator set is capable of being operated in parallel with one other set of the same model number. This capabilityis provided by the PARALLELING RECEPTACLE, paralleling cable, the LOAD SHARING ADJUST and REACTIVE CURRENTADJUST rheostats, two SYNCHRONIZATION LIGHTS, the UNIT-PARALLEL switch, reverse power relay, voltage sensing relay, droopcurrent transformer, and the permissive paralleling relay.1-12.8.6.2The paralleling cable is used to interconnect the governor and voltage regulator paralleling circuits of the two sets. TheUNIT-PARALLEL switch is used to select parallel operation. Voltage and frequency of the two generator sets are synchronized byadjusting each set’s VOLTAGE and FREQUENCY controls. Phase synchronization is indicated by the SYNCHRONIZATION LIGHTS.The reverse power relay serves as a safety device that opens tha AC circuit interrupter when one of the sets fail to reproduce powerand begins to receive power from the other set. The reverse power relay operates when the power received exceeds 20% of setrating. The load sharing adjust and reactive current adjust rheostats, and the droop current transformer are used to adjust power andcurrent for load sharing at the factory or by maintenance. No adjustment of the rheostats is required for normal operation. Thepermissive paralleling relay monitors the voltage phase relationship and prevents the AC circuit interrupter relay from dosing when theunits are not properly synchronized. The voltage sensing relay senses the operating voltage range, 120/208 volts or 240/416 volts,and switches an additional resistor to each of the SYNCHRONIZATION LIGHT circuits during 240/416 volts operation to protect thelights.Change 2 1-21
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