ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
f. Attach a suitable rotor lifting figure to drive hub (27) and overhead hoist, refer to FIGURE 4-12.
g. Carefully install rotor (29) and attached components into generator housing (10).
h. Install generator end bell, paragraph 4.26.2 and remove rotor lifting figure.
N O TE
Ensure correct positioning of spacers (25), washers (24), and bolts (23)
as marked on removal.
i. Install drive disc (26) on drive hub (27) with spacers (25), washers (22) and (24), and bolts (21) and (24). Torque
bolts (21) to 28 ft-lbs (38 Nm) and bolts (23) to 35 ft-lbs (47 Nm).
j. Install generator assembly in generator set, paragraph 4.26.2.
4.31 GENERATOR MAIN STATOR (MEP-814A).
4.31.1 Removal.
a. Shut down generator set.
b. Remove generator assembly from generator set, paragraph 4.26.1.
c. Remove main rotor and attached rotating components, paragraph 4.30.1.
d. Remove bolts (35, FIGURE 4-15), Iockwashers (36), lead clamp assembly (37), and gasket (38) from generator
housing (10).
e. Remove setscrews (33) and main stator (34) from housing assembly (10).
4.31.2 Testing.
a. Shut down generator set. Allow generator to cool to ambient temperature.
b. Open battery access door and disconnect negative battery cable.
c. Remove protective cover and moveable terminal board from voltage reconnection board, paragraph 2.94.2.
d. Disconnect two electrical connectors from bottom of control box assembly.
e. Tag and disconnect wires 107C and 109J from terminals 1 and 2 of power potential transformer.
f. Connect resistance bridge between terminals T1 and T4, T2 and T5, T3 and T6, T7 and T0, T8 and T0, and T9
and TO of voltage reconnection board.
g. All resistance readings should be as shown in TABLE 4-3.
h. If resistance is low, there are shorted windings, if resistance is high, stator windings are open. In either case, stator
must be replaced.
i. Disconnect removable grounding link on output load terminal board.
j. Set multimeter for ohms and connect between each coil lead and ground, in turn.
k. If multimeter indicates resistance on any connection, stator windings are grounded and stator must be replaced.
l. Connect removable grounding link on output load terminal board.
m. Connect wires 107C and 109J to terminals 1 and 2 of power potential transformer. Remove tags.
n. Connect two electrical connectors to bottom of control box assembly.
o. Install rnoveable terminal board and protective cover on voltage reconnection board, paragraph 2.94.3.
p. Connect negative battery cable and close battery access door.
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