ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
4.7.2
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4.8
4.8.1
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Install output box assembly in generator set with bolts (7, FIGURE 4-3) and nuts (6).
Install bolts (45, FIGURE 2-7) and nuts (44) securing rear of output box assembly to angle (47).
Connect exciter leads F1 and F2 to terminals 1 and 2 of terminal board (26, FIGURE 4-3), and remove tags.
Connect output cables to terminals A2, B2, and C2 of AC circuit interrupter relay (40), and remove tags.
Install cover (5) on AC circuit interrupter (40) with screws (4).
Install main generator cables onto current transformer (31) and droop current transformer (34) the same number
of wraps recorded during removal.
Install voltage reconnection terminal board, paragraph 4.8.2.
On right side of engine connect electrical leads to magnetic pickup, coolant temperature sender, governor actuator,
fuel injection pump, oil pressure sender, low oil pressure switch, DEAD CRANK switch, and glow plugs contactor.
Remove tags.
On left side of engine connect electrical Ieads to starter motor, starter solenoid, battery charging alternator, coolant
high temperature switch, fuel level sender, fuel float module, and auxiliary fuel pump. Remove tags.
Install loop clamps securing output box harness to engine as noted during removal. Close engine access doors.
Install output box top panel (3) with bolts (2) and nuts (1).
Install air cleaner assembly, paragraph 2.72.4.
Install rear housing panel, paragraph 2.18.4.
Install control box assembly, paragraph 2.19.4.
Install output box access door, paragraph 2.14.4.
Connect negative battery cable and close battery access door.
VOLTAGE RECONNECTION TERMINAL BORAD.
Removal.
Shut down generator set.
Open battery access door and disconnect negative battery cable.
Open output box access door and load terminal board access door.
Remove nuts (8, FIGURE 4-3), washers (9), and cover (10) from voltage reconnection board (18).
Unscrew standoffs (11) and remove washers (12), bolts (13), washers (14), and mounts (15).
Remove nuts (16), tag and disconnect electrical cables (17) and main generator cables from voltage reconnection
board (18).
Remove voltage reconnection board (18) and moveable terminal board (20) from generator set as assembly.
Tag position of capacitors (22) on voltage reconnection board (18).
Remove nuts (19), movable terminal board (20), studs (21), and capacitors (22) from voltage reconnection board
(18).
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