ARMY TM 9-6115-642-24
AIR FORCE TO 35C2-3-455-12
MARINE CORPS TM 09247A/09248A-24/2
4-3.2
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Install side panels (9 and 10, FIGURE 4-11) on output box tray (11) with bolts (7) and nuts (8).
Install output box assernbly on generator set with bolts (1) and (3), washer (4), spacer (5), and nuts (2) and (6).
Connect main generator electrical leads to terminal board (16) as tagged and remove tags.
Connect electrical leads as tagged to terminals A2, B2, and C2 of AC circuit interrupter relay (4, FIGURE 2-16)
and remove tags.
Connect electrical lead to terminal LO of voltage reconnection switch (16) and remove tag.
Connect output /engine harness wire 100E to terminal GND of load output terminal board (13, FIGURE 2-26)
and remove tag.
On left side of engine, connect electrical leads as tagged to DEAD CRANK switch (22, FIGURE 2-25), oil pres-
sure sender (2), low oil pressure switch (1), coolant temperature sender (4), fuel solenoid (17), coolant high
temperature switch (5), and fuel transfer pump (6, FIGURE 2-22). Remove tags.
Install clamps (15 and 23, FIGURE 2-25), bolt (12), and nut (14).
Route electrical leads through front air deflector panel (55, FIGURE 2-8) and connect electrical leads as
tagged to auxiliary fuel pump (50, FIGURE 2-21), fuel level sender (4), and fuel float module (20). Remove
tags.
Install left fan guard, paragraph 2-70.5.
On right side of engine, connect electrical leads as tagged to magnetic pickup (7, FIGURE 2-25), battery charg-
ing alternator (9, FIGURE 2-5), starter solenoid, starter motor, and engine heater plugs, refer to
TM 9-2815-253-24. Remove tags.
Install front housing panel, paragraph 2-18.4.
Install fuel filter/water separator assembly, paragraph 2-86.4.
Install air cleaner assembly with clamps (6, FIGURE 2-19) and clamp (2).
Install control box assembly, paragraph 2-21.4.
Connect negative battery cable and close all access doors.
4-4 OUTPUT BOX/ENGINE HARNESS.
4-4.1 Testing. set multimeter for ohms and test individual wires for continuity. Refer to Wiring Diagram FO-2 for wire
4-4.2
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Removal.
Shut down generator set.
Open left side engine access door and disconnect negative battery cable.
Remove control box assembly, paragraph 2-21.2.
Remove front housing panel, paragraph 2-18.1, tag and disconnect electrical leads to fuel float module (20,
FIGURE 2-21), fuel level sender (4), and auxiliary fuel pump (50).
Open right side engine access door, tag and disconnect electrical leads from engine heater plugs, refer to
TM 9-2815-253-24, starter motor (including ground wires at mounting bolt), starter solenoid, battery charging
alternator (9, FIGURE 2-5), and magnetic pickup (7, FIGURE 2-25).
Remove left fan guard, paragraph 2-70.1.
On left side of engine, tag and disconnect electrical leads from fuel transfer pump (6, FIGURE 2-22), coolant
high temperature switch (5, FIGURE 2-25), fuel solenoid (17), coolant temperature sender (4), low oil pressure
switch (1), oil pressure sender (2), and DEAD CRANK switch (22).
Remove bolt (12, FIGURE 2-25), nut (14), and clamps (15) and (23).
4-10
Installation.
identification.
