ARMY TM 9-6115-642-24
AIR FORCE TO 35C2-3-455-12
MARINE CORPS TM 09247A/09248A-24/2
g.
h.
i.
j.
k.
l.
m.
n.
Secure terminal board (8, FIGURE 4-10) to control box with screws (6) and nuts (7).
Position sockets (5) on track (20) as tagged on removal.
Secure sockets (5) with clips (4), insulators (3), washers (2), screws (1), and remove tags.
Install relays, paragraph 2-33.4.
Install crank disconnect switch, paragraph 2-32.4.
Connect three electrical connectors at bottom of control box and close access door.
Install control box top panel, paragraph 2-16.4.
Connect negative battery cable and close access door.
SECTION Ill. MAINTENANCE OF OUTPUT BOX ASSEMBLY
4-3 OUTPUT BOX ASSEMBLY.
4-3.1
a.
b,
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
Removal.
Open left side engine access door and disconnect negative battery cable.
Remove control box assembly, paragraph 2-21.2.
Remove front housing panel, paragraph 2-18.1.
Tag and disconnect electrical leads from fuel float module (20, FIGURE 2-21), fuel level sender (4), and auxiliary
fuel pump (50).
Open right side engine access door, tag and disconnect electrical leads from heater plugs, refer to
TM 9-2815-253-24.
Remove clamps (6, FIGURE 2–1 9), clamp (2), and air cleaner assembly.
Tag and disconnect electrical leads from starter motor (including ground wires at mounting bolt), starter sole-
noid, battery charging alternator (9, FIGURE 2–5), and magnetic pickup (7, FIGURE 2-25).
Remove left fan guard, paragraph 2-70.1.
NOTE
Remove DEAD CRANK switch from mounting bracket to disconnect electrical leads.
On left side of engine, tag and disconnect electrical leads from fuel transfer pump (6, FIGURE 2-22), coolant
high temperature switch (5, FIGURE 2-25), coolant temperature sender (4), fuel solenoid (17), low oil pressure
switch (1), oil pressure sender (2), and DEAD CRANK switch (22).
Remove bolt (12, FIGURE 2-25), nut (14), and clamps (15) and (23).
Tag and disconnect electrical leads from terminals A2, B2, and C2 of AC circuit interrupter relay (4,
FIGURE 2-16).
Tag and disconnect electrical lead from terminal LO of voltage reconnection switch (16).
Tag and disconnect ground wire 100E from terminal GND of load output terminal board (13, FIGURE 2-26).
Remove fuel filter/water separator, paragraph 2-86.2.
Tag and disconnect main generator leads from terminal board (16, FIGURE 4-11).
Remove bolts (1) and (3), nuts (2) and (6), washer (4), spacer (5), and output box assembly from generator
set. The assembly includes the output box tray (11), and side panels (9) and (10).
Remove bolts (7), nuts (8), and side panels (9) and (10) from output box tray.
4-9
