ARMY TM 9-6115-639-13
AIR FORCE TO 35C2-3-386-51
MARINE CORPS TM 10155A-13/1
4-45. BATTERY CABLE ASSEMBLY MAINTENANCE
This task covers removal, inspection, and installation.
INITIAL SETUP
Tools:
Equipment Condition:
Tool Kit, General Mechanics Automotive
Generator set shut down (Para. 2-9)
(Item 2, App. B, Sect. III)
Cable disconnected for SLAVE RECEPTACLE
A. REMOVAL.
1.
Unlock main access cover latches and lift cover to open.
WARNING
Batteries give off flammable gas. Do not smoke or use open flame when performing
maintenance. Flames and explosion could result in severe personal injury or death. Do not
allow battery acid to contact skin or clothing. Contact of skin with battery acid liquid or
inhalation of battery acid mist can cause severe burns, respiratory tract infection, and chronic
bronchitis. If any battery acid liquid or mist contacts skin or eyes, immediately flush
affected areas thoroughly with water. If vapors are inhaled, go to fresh air. Seek medical
help immediately.
When disconnecting battery cables, always remove negative cable first and positive cable
last. Failure to observe this warning can result in personal injury.
2.
Disconnect negative battery cable (6) from negative (-) battery post (7). Disconnect opposite end of cable
from engine ground lug by removing screw (9), lockwasher (10), and washer (11). Leave electrical cable
(8) in place on ground lug.
3.
Disconnect positive battery cable (1, Figure 4-36) from positive (+) battery post (2). Disconnect opposite
end of cable from starters positive terminal (3) by removing nut (4) and washer (5).
B. INSPECTION.
1.
Inspect battery cables for corrosion, evidence of electrical short, and obvious damage. Check for cuts,
tears, or exposed wires.
4-96
WARNING
Change 1