TM-9-6115-730-24P Generator Set Skid Mounted Tactical Quiet 200 kw 50/60 Hz MEP-809A Manual

INTRODUCTION - TM-9-6115-730-24P0009
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES - TM-9-6115-730-24P0010
Maintenance Code - TM-9-6115-730-24P0011
Recoverability Code - TM-9-6115-730-24P0012
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS - TM-9-6115-730-24P0013
SPECIAL INFORMATION - TM-9-6115-730-24P0014
HOW TO LOCATE REPAIR PARTS - TM-9-6115-730-24P0015
Figure 1. Generator Set, Tactical Quiet, 200 kW, 50/60 Hz (Sheet 1 of 2).
Figure 1. Generator Set, Tactical Quiet, 200 kW, 50/60 Hz (Sheet 2 of 2).
Repair Parts List - TM-9-6115-730-24P0019
Repair Parts List (cont) - TM-9-6115-730-24P0020
GENERATOR SET ASSEMBLY REPAIR PARTS LIST - TM-9-6115-730-24P0021
Figure 2. Generator Set Assembly. - TM-9-6115-730-24P0022
Repair Parts List - TM-9-6115-730-24P0023
HOUSING INSTALLATION REPAIR PARTS LIST - TM-9-6115-730-24P0025
Figure 3. Housing Installation (Sheet 1 of 27).
Figure 3. Housing Installation (Sheet 2 of 27).
Figure 3. Housing Installation (Sheet 3 of 27).
Figure 3. Housing Installation (Sheet 4 of 27).
Figure 3. Housing Installation (Sheet 5 of 27).
Figure 3. Housing Installation (Sheet 6 of 27).
Figure 3. Housing Installation (Sheet 7 of 27).
Figure 3. Housing Installation (Sheet 8 of 27).
Figure 3. Housing Installation (Sheet 9 of 27).
Figure 3. Housing Installation (Sheet 10 of 27).
Figure 3. Housing Installation (Sheet 11 of 27).
Figure 3. Housing Installation (Sheet 12 of 27).
Figure 3. Housing Installation (Sheet 13 of 27).
Figure 3. Housing Installation (Sheet 14 of 27).
Figure 3. Housing Installation (Sheet 15 of 27).
Figure 3. Housing Installation (Sheet 16 of 27).
Figure 3. Housing Installation (Sheet 17 of 27).
Figure 3. Housing Installation (Sheet 18 of 27).
Figure 3. Housing Installation (Sheet 19 of 27).
Figure 3. Housing Installation (Sheet 20 of 27).
Figure 3. Housing Installation (Sheet 21 of 27).
Figure 3. Housing Installation (Sheet 22 of 27).
Figure 3. Housing Installation (Sheet 23 of 27).
Figure 3. Housing Installation (Sheet 24 of 27).
Figure 3. Housing Installation (Sheet 25 of 27).
Figure 3. Housing Installation (Sheet 26 of 27).
Figure 3. Housing Installation (Sheet 27 of 27).
Repair Parts List - TM-9-6115-730-24P0053
Repair Parts List (cont) - TM-9-6115-730-24P0054
Repair Parts List (cont) - TM-9-6115-730-24P0055
Repair Parts List (cont) - TM-9-6115-730-24P0056
Repair Parts List (cont) - TM-9-6115-730-24P0057
Repair Parts List (cont) - TM-9-6115-730-24P0058
Repair Parts List (cont) - TM-9-6115-730-24P0059
Repair Parts List (cont) - TM-9-6115-730-24P0060
Repair Parts List (cont) - TM-9-6115-730-24P0061
Repair Parts List (cont) - TM-9-6115-730-24P0062
Repair Parts List (cont) - TM-9-6115-730-24P0063
Repair Parts List (cont) - TM-9-6115-730-24P0064
Repair Parts List (cont) - TM-9-6115-730-24P0065
Repair Parts List (cont) - TM-9-6115-730-24P0066
Repair Parts List (cont) - TM-9-6115-730-24P0067
Repair Parts List (cont) - TM-9-6115-730-24P0068
Repair Parts List (cont) - TM-9-6115-730-24P0069
Repair Parts List (cont) - TM-9-6115-730-24P0070
Repair Parts List (cont) - TM-9-6115-730-24P0071
CONTROL BOX ASSEMBLY REPAIR PARTS LIST - TM-9-6115-730-24P0073
Figure 4. Control Box Assembly (Sheet 1 of 5). - TM-9-6115-730-24P0074
Figure 4. Control Box Assembly (Sheet 2 of 5). - TM-9-6115-730-24P0075
Figure 4. Control Box Assembly (Sheet 3 of 5). - TM-9-6115-730-24P0076
Figure 4. Control Box Assembly (Sheet 4 of 5). - TM-9-6115-730-24P0077
Figure 4. Control Box Assembly (Sheet 5 of 5). - TM-9-6115-730-24P0078
Repair Parts List - TM-9-6115-730-24P0079
Repair Parts List (cont) - TM-9-6115-730-24P0080
Repair Parts List (cont) - TM-9-6115-730-24P0081
Repair Parts List (cont) - TM-9-6115-730-24P0082
CONTROL BOX HARNESS ASSEMBLY REPAIR PARTS LIST - TM-9-6115-730-24P0083
Figure 5. Control Box Harness Assembly (Sheet 1 of 5). - TM-9-6115-730-24P0084
Figure 5. Control Box Harness Assembly (Sheet 2 of 5). - TM-9-6115-730-24P0085
Figure 5. Control Box Harness Assembly (Sheet 3 of 5). - TM-9-6115-730-24P0086
Figure 5. Control Box Harness Assembly (Sheet 4 of 5). - TM-9-6115-730-24P0087
Figure 5. Control Box Harness Assembly (Sheet 5 of 5). - TM-9-6115-730-24P0088
Repair Parts List - TM-9-6115-730-24P0089
Repair Parts List (cont) - TM-9-6115-730-24P0090
CONTROL BOX PANEL ASSEMBLY REPAIR PARTS LIST - TM-9-6115-730-24P0091
Figure 6. Control Box Panel Assembly (Sheet 1 of 3). - TM-9-6115-730-24P0092
Figure 6. Control Box Panel Assembly (Sheet 2 of 3). - TM-9-6115-730-24P0093
Figure 6. Control Box Panel Assembly (Sheet 3 of 3). - TM-9-6115-730-24P0094
Repair Parts List - TM-9-6115-730-24P0095
Repair Parts List (cont) - TM-9-6115-730-24P0096
ELECTRICAL COMPONENTS INSTALLATION REPAIR PARTS LIST
Figure 7. Electrical Components Installation (Sheet 1 of 9).
Figure 7. Electrical Components Installation (Sheet 2 of 9).
Figure 7. Electrical Components Installation (Sheet 3 of 9).
Figure 7. Electrical Components Installation (Sheet 4 of 9).
Figure 7. Electrical Components Installation (Sheet 5 of 9).
Figure 7. Electrical Components Installation (Sheet 6 of 9).
Figure 7. Electrical Components Installation (Sheet 7 of 9).
Figure 7. Electrical Components Installation (Sheet 8 of 9).
Figure 7. Electrical Components Installation (Sheet 9 of 9).
Repair Parts List - TM-9-6115-730-24P0107
Repair Parts List (cont) - TM-9-6115-730-24P0108
Repair Parts List (cont) - TM-9-6115-730-24P0109
Repair Parts List (cont) - TM-9-6115-730-24P0110
Repair Parts List (cont) - TM-9-6115-730-24P0111
Repair Parts List (cont) - TM-9-6115-730-24P0112
Repair Parts List (cont) - TM-9-6115-730-24P0113
CABLE ASSEMBLIES REPAIR PARTS LIST - TM-9-6115-730-24P0115
Figure 8. Cable Assemblies (Sheet 1 of 5).
Figure 8. Cable Assemblies (Sheet 2 of 5).
Figure 8. Cable Assemblies (Sheet 3 of 5).
Figure 8. Cable Assemblies (Sheet 4 of 5).
Figure 8. Cable Assemblies (Sheet 5 of 5).
Repair Parts List - TM-9-6115-730-24P0121
Repair Parts List (cont) - TM-9-6115-730-24P0122
Repair Parts List (cont) - TM-9-6115-730-24P0123
Repair Parts List (cont) - TM-9-6115-730-24P0124
Repair Parts List (cont) - TM-9-6115-730-24P0125
Repair Parts List (cont) - TM-9-6115-730-24P0126
ENGINE HARNESS ASSEMBLY REPAIR PARTS LIST - TM-9-6115-730-24P0127
Figure 9. Engine Harness Assembly (Sheet 1 of 3). - TM-9-6115-730-24P0128
Figure 9. Engine Harness Assembly (Sheet 2 of 3). - TM-9-6115-730-24P0129
Figure 9. Engine Harness Assembly (Sheet 3 of 3). - TM-9-6115-730-24P0130
Repair Parts List - TM-9-6115-730-24P0131
RECONNECTION BOARD ASSEMBLY REPAIR PARTS LIST - TM-9-6115-730-24P0133
Figure 10. Reconnection Board Assembly. - TM-9-6115-730-24P0134
Repair Parts List - TM-9-6115-730-24P0135
Figure 11. Load Terminal Board Assembly (Sheet 1 of 2). - TM-9-6115-730-24P0137
Figure 11. Load Terminal Board Assembly (Sheet 2 of 2). - TM-9-6115-730-24P0138
Repair Parts List - TM-9-6115-730-24P0139
Figure 12. Fuel System Installation (Sheet 1 of 4). - TM-9-6115-730-24P0141
Figure 12. Fuel System Installation (Sheet 2 of 4). - TM-9-6115-730-24P0142
Figure 12. Fuel System Installation (Sheet 3 of 4). - TM-9-6115-730-24P0143
Figure 12. Fuel System Installation (Sheet 4 of 4). - TM-9-6115-730-24P0144
Repair Parts List - TM-9-6115-730-24P0145
Repair Parts List (cont) - TM-9-6115-730-24P0146
Repair Parts List (cont) - TM-9-6115-730-24P0147
Figure 13. Cooling System Installation (Sheet 1 of 6). - TM-9-6115-730-24P0149
Figure 13. Cooling System Installation (Sheet 2 of 6). - TM-9-6115-730-24P0150
Figure 13. Cooling System Installation (Sheet 3 of 6). - TM-9-6115-730-24P0151
Figure 13. Cooling System Installation (Sheet 4 of 6). - TM-9-6115-730-24P0152
Figure 13. Cooling System Installation (Sheet 5 of 6). - TM-9-6115-730-24P0153
Figure 13. Cooling System Installation (Sheet 6 of 6). - TM-9-6115-730-24P0154
Repair Parts List - TM-9-6115-730-24P0155
Repair Parts List (cont) - TM-9-6115-730-24P0156
Repair Parts List (cont) - TM-9-6115-730-24P0157
Figure 14. Exhaust System Installation (Sheet 1 of 2). - TM-9-6115-730-24P0159
Figure 14. Exhaust System Installation (Sheet 2 of 2). - TM-9-6115-730-24P0160
Repair Parts List - TM-9-6115-730-24P0161
AIR CLEANER INSTALLATION REPAIR PARTS LIST - TM-9-6115-730-24P0163
Figure 15. Air Cleaner Installation (Sheet 1 of 3). - TM-9-6115-730-24P0164
Figure 15. Air Cleaner Installation (Sheet 2 of 3). - TM-9-6115-730-24P0165
Figure 15. Air Cleaner Installation (Sheet 3 of 3). - TM-9-6115-730-24P0166
Repair Parts List - TM-9-6115-730-24P0167
Repair Parts List (cont) - TM-9-6115-730-24P0168
Figure 16. Engine Generator Base Assembly (Sheet 1 of 4). - TM-9-6115-730-24P0169
Figure 16. Engine Generator Base Assembly (Sheet 2 of 4). - TM-9-6115-730-24P0170
Figure 16. Engine Generator Base Assembly (Sheet 3 of 4). - TM-9-6115-730-24P0171
Figure 16. Engine Generator Base Assembly (Sheet 4 of 4). - TM-9-6115-730-24P0172
Repair Parts List - TM-9-6115-730-24P0173
Repair Parts List (cont) - TM-9-6115-730-24P0174
Repair Parts List (cont) - TM-9-6115-730-24P0175
Repair Parts List (cont) - TM-9-6115-730-24P0176
GENERATOR REPAIR PARTS LIST - TM-9-6115-730-24P0177
Figure 17. Generator. - TM-9-6115-730-24P0178
Repair Parts List - TM-9-6115-730-24P0179
Repair Parts List (cont) - TM-9-6115-730-24P0180
ALTERNATOR MOUNTING GROUP REPAIR PARTS LIST
Figure 18. Alternator Mounting Group.
Repair Parts List - TM-9-6115-730-24P0183
Repair Parts List (cont) - TM-9-6115-730-24P0184
PULLEY GROUP REPAIR PARTS LIST
Figure 19. Pulley Group.
Repair Parts List - TM-9-6115-730-24P0187
FAN DRIVE GROUP REPAIR PARTS LIST
Figure 20. Fan Drive Group.
Repair Parts List - TM-9-6115-730-24P0191
FAN DRIVE MOUNTING GROUP REPAIR PARTS LIST
Figure 21. Fan Drive Mounting Group.
Repair Parts List - TM-9-6115-730-24P0195
WATER LINE GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0197
Figure 22. Water Line Group.
Repair Parts List - TM-9-6115-730-24P0199
WATER REGULATOR GROUP REPAIR PARTS LIST
Figure 23. Water Regulator Group.
Repair Parts List - TM-9-6115-730-24P0203
WATER REGULATOR HOUSING GROUP REPAIR PARTS LIST
Figure 24. Water Regulator Housing Group.
Repair Parts List - TM-9-6115-730-24P0207
WATER PUMP GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0209
Figure 25. Water Pump Group.
Repair Parts List - TM-9-6115-730-24P0211
AIR COMPRESSOR COVER GROUP REPAIR PARTS LIST
Figure 26. Air Compressor Cover Group.
Repair Parts List - TM-9-6115-730-24P0215
STARTER GROUP REPAIR PARTS LIST
Figure 27. Starter Group.
Repair Parts List - TM-9-6115-730-24P0219
Figure 28. Engine Support Group.
Figure 29. Electronic Control Wiring Group (Sheet 1 of 4).
Figure 29. Electronic Control Wiring Group (Sheet 2 of 4).
Figure 29. Electronic Control Wiring Group (Sheet 3 of 4).
Figure 29. Electronic Control Wiring Group (Sheet 4 of 4).
Repair Parts List - TM-9-6115-730-24P0227
Repair Parts List (cont) - TM-9-6115-730-24P0228
INJECTOR UNIT WIRING GROUP REPAIR PARTS LIST
Figure 30. Injector Unit Wiring Group.
Repair Parts List - TM-9-6115-730-24P0231
ELECTRONIC CONTROL MOUNTING GROUP REPAIR PARTS LIST
Figure 31. Electronic Control Mounting Group.
Repair Parts List - TM-9-6115-730-24P0235
TURBOCHARGER GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0237
Figure 32. Turbocharger Group.
Repair Parts List - TM-9-6115-730-24P0239
EXHAUST MANIFOLD GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0241
Figure 33. Exhaust Manifold Group.
Repair Parts List - TM-9-6115-730-24P0243
INTAKE MANIFOLD GROUP REPAIR PARTS LIST
Figure 34. Intake Manifold Group.
Repair Parts List - TM-9-6115-730-24P0247
OIL PAN GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0249
Figure 35. Oil Pan Group.
Repair Parts List - TM-9-6115-730-24P0251
OIL PUMP GROUP REPAIR PARTS LIST
Figure 36. Oil Pump Group.
Repair Parts List - TM-9-6115-730-24P0255
OIL FILTER GROUP REPAIR PARTS LIST
Figure 37. Oil Filter Group.
Repair Parts List - TM-9-6115-730-24P0259
OIL COOLER GROUP REPAIR PARTS LIST
Figure 38. Oil Cooler Group.
Repair Parts List - TM-9-6115-730-24P0263
OIL FILLER GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0265
Figure 39. Oil Filler Group.
Repair Parts List - TM-9-6115-730-24P0267
OIL GAGE GROUP REPAIR PARTS LIST
Figure 40. Oil Gage Group.
Repair Parts List - TM-9-6115-730-24P0271
OIL SAMPLING GROUP REPAIR PARTS LIST
Figure 41. Oil Sampling Group.
Repair Parts List - TM-9-6115-730-24P0275
PRIMING FUEL PUMP GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0277
Figure 42. Priming Fuel Pump Group.
Repair Parts List - TM-9-6115-730-24P0279
INJECTION FUEL GROUP REPAIR PARTS LIST
Figure 43. Injection Fuel Group.
Repair Parts List - TM-9-6115-730-24P0283
PRIMARY FUEL GROUP REPAIR PARTS LIST
Figure 44. Primary Fuel Group.
Repair Parts List - TM-9-6115-730-24P0287
FUEL TRANSFER GROUP REPAIR PARTS LIST
Figure 45. Fuel Transfer Group.
Repair Parts List - TM-9-6115-730-24P0291
FUEL INJECTION GROUP REPAIR PARTS LIST
Figure 46. Fuel Injection Group.
Repair Parts List - TM-9-6115-730-24P0295
Figure 47. Valve Mounting Group (Sheet 1 of 4).
Figure 47. Valve Mounting Group (Sheet 2 of 4).
Figure 47. Valve Mounting Group (Sheet 3 of 4).
Figure 47. Valve Mounting Group (Sheet 4 of 4).
Repair Parts List - TM-9-6115-730-24P0301
Repair Parts List (cont) - TM-9-6115-730-24P0302
Figure 48. Cylinder Head Group (Sheet 1 of 2).
Figure 48. Cylinder Head Group (Sheet 2 of 2).
Repair Parts List - TM-9-6115-730-24P0305
FLYWHEEL GROUP REPAIR PARTS LIST
Figure 49. Flywheel Group.
Repair Parts List - TM-9-6115-730-24P0309
FLYWHEEL HOUSING GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0311
Figure 50. Flywheel Housing Group.
Repair Parts List - TM-9-6115-730-24P0313
CRANKSHAFT PULLEY GROUP REPAIR PARTS LIST
Figure 51. Crankshaft Pulley Group.
Repair Parts List - TM-9-6115-730-24P0317
CRANKSHAFT DAMPER GROUP REPAIR PARTS LIST
Figure 52. Crankshaft Damper Group.
Repair Parts List - TM-9-6115-730-24P0321
CRANKSHAFT SEAL GROUP REPAIR PARTS LIST
Figure 53. Crankshaft Seal Group.
Repair Parts List - TM-9-6115-730-24P0325
CRANKSHAFT GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0327
Figure 54. Crankshaft Group.
Repair Parts List - TM-9-6115-730-24P0329
FRONT HOUSING GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0331
Figure 55. Front Housing Group.
Repair Parts List - TM-9-6115-730-24P0333
FRONT GEAR GROUP REPAIR PARTS LIST
Figure 56. Front Gear Group.
Repair Parts List - TM-9-6115-730-24P0337
CAMSHAFT GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0339
Figure 57. Camshaft Group.
Repair Parts List - TM-9-6115-730-24P0341
PISTON GROUP REPAIR PARTS LIST
Figure 58. Piston Group.
Repair Parts List - TM-9-6115-730-24P0345
BLOCK GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0347
BLOCK GROUP REPAIR PARTS LIST - TM-9-6115-730-24P0348
Repair Parts List - TM-9-6115-730-24P0349
WINTERIZATION GROUP REPAIR PARTS LIST
Figure 60. Winterization Group (Sheet 1 of 5).
Figure 60. Winterization Group (Sheet 2 of 5).
Figure 60. Winterization Group (Sheet 3 of 5).
Figure 60. Winterization Group (Sheet 4 of 5).
Figure 60. Winterization Group (Sheet 5 of 5).
Repair Parts List - TM-9-6115-730-24P0357
Repair Parts List (cont) - TM-9-6115-730-24P0358
Repair Parts List (cont) - TM-9-6115-730-24P0359
TRAILER INSTALLATION REPAIR PARTS LIST - TM-9-6115-730-24P0361
Figure 61. Trailer Installation.
Repair Parts List - TM-9-6115-730-24P0363
Repair Parts List (cont) - TM-9-6115-730-24P0364
BULK ITEMS LIST - TM-9-6115-730-24P0365
BULK ITEMS LIST (cont) - TM-9-6115-730-24P0366
NATIONAL STOCK NUMBER INDEX - TM-9-6115-730-24P0367
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0368
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0369
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0370
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0371
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0372
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0373
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-730-24P0374
PART NUMBER INDEX - TM-9-6115-730-24P0375
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0376
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0377
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0378
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0379
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0380
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0381
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0382
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0383
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0384
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0385
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0386
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0387
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0388
PART NUMBER INDEX (cont) - TM-9-6115-730-24P0389
TM-9-6115-730-24P Generator Set Skid Mounted Tactical Quiet 200 kw 50/60 Hz MEP-809A Manual

Western Governors University

Privacy Statement
Press Release
Contact

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business