TM 9-6115-730-24
0120
INSTALLATION
1. Install rear lifting bracket (Figure 1, Item 5) on cylinder head (Figure 1, Item 6) with plate (Figure 1, Item 12),
four washers (Figure 1, Item 11) and bolts (Figure 1, Item 10).
2. Install front lifting bracket (Figure 1, Item 4) on cylinder head (Figure 1, Item 6) with plate (Figure 1, Item 9),
four washers (Figure 1, Item 8) and bolts (Figure 1, Item 7).
3. Place gasket (Figure 1, Item 12) on engine block.
WARNING
Cylinder head weighs more than 300 pounds (135 kg) and requires an assistant and a suitable
lifting device. Ensure proper lifting techniques are used when lifting cylinder head. Failure to
comply can cause injury to personnel.
CAUTION
Cylinder head must be removed level and straight up, or damage will result.
4. With lifting device attached to front lifting bracket (Figure 1, Item 4) and rear lifting bracket (Figure 1, Item 5),
carefully position cylinder head (Figure 1, Item 6) straight over engine block and carefully lower cylinder head
onto engine block.
5. Apply engine oil to threads of seven bolts (Figure 1, Item 3).
6. Apply antiseize compound to threads of 26 bolts (Figure 1, Item 1) and both sides of 26 washers (Figure 1,
Item 2).
7. Install seven bolts (Figure 1, Item 3). Install 26 washers (Figure 1, Item 2) and bolts (Figure 1, Item 1).
8. Using bolt tightening sequence shown, tighten bolts numbered 1 thru 26 by sequence to 107-129 lb-ft
(145-175 Nm).
9. Re-tighten bolts numbered 1 thru 26 by sequence to 107-129 lb-ft (145-175 Nm).
10. Tighten bolts numbered 1 thru 26 by sequence an additional 90 degrees (1-1/2 hex flats).
11. Loosen bolts numbered 1 thru 26 to a torque of 0 lb-ft (0 Nm).
12. Repeat steps 8 thru 10.
13. Torque bolts numbered 27 thru 33 by sequence to 16-25 lb-ft (21-35 Nm).
14. Install rocker shaft and pushrods (WP 0119).
15. Install inlet manifold (WP 0116).
0120-4
