TM-9-6115-729-24P Generator Set Skid Mounted Tactical Quiet 100 kw 50/60 Hz MEP-807A Manual

INTRODUCTION - TM-9-6115-729-24P0009
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES - TM-9-6115-729-24P0010
Maintenance Code - TM-9-6115-729-24P0011
Recoverability Code - TM-9-6115-729-24P0012
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS - TM-9-6115-729-24P0013
SPECIAL INFORMATION - TM-9-6115-729-24P0014
HOW TO LOCATE REPAIR PARTS - TM-9-6115-729-24P0015
GENERATOR SET, TACTICAL QUIET, 100 kW, 50/60 Hz REPAIR PARTS LIST
Figure 1. Generator Set, Tactical Quiet, 100 kW, 50/60 Hz (Sheet 1 of 3).
Figure 1. Generator Set, Tactical Quiet, 100 kW, 50/60 Hz (Sheet 2 of 3).
Figure 1. Generator Set, Tactical Quiet, 100 kW, 50/60 Hz (Sheet 3 of 3).
Repair Parts List - TM-9-6115-729-24P0021
Repair Parts List (cont) - TM-9-6115-729-24P0022
GENERATOR SET ASSEMBLY REPAIR PARTS LIST - TM-9-6115-729-24P0023
Figure 2. Generator Set Assembly. - TM-9-6115-729-24P0024
Repair Parts List (cont) - TM-9-6115-729-24P0025
HOUSING INSTALLATION REPAIR PARTS LIST - TM-9-6115-729-24P0027
Figure 3. Housing Installation (Sheet 1 of 25).
Figure 3. Housing Installation (Sheet 2 of 25).
Figure 3. Housing Installation (Sheet 3 of 25).
Figure 3. Housing Installation (Sheet 4 of 25).
Figure 3. Housing Installation (Sheet 5 of 25).
Figure 3. Housing Installation (Sheet 6 of 25).
Figure 3. Housing Installation (Sheet 7 of 25).
Figure 3. Housing Installation (Sheet 8 of 25).
Figure 3. Housing Installation (Sheet 9 of 25).
Figure 3. Housing Installation (Sheet 10 of 25).
Figure 3. Housing Installation (Sheet 11 of 25).
Figure 3. Housing Installation (Sheet 12 of 25).
Figure 3. Housing Installation (Sheet 13 of 25).
Figure 3. Housing Installation (Sheet 14 of 25).
Figure 3. Housing Installation (Sheet 15 of 25).
Figure 3. Housing Installation (Sheet 16 of 25).
Figure 3. Housing Installation (Sheet 17 of 25).
Figure 3. Housing Installation (Sheet 18 of 25).
Figure 3. Housing Installation (Sheet 19 of 25).
Figure 3. Housing Installation (Sheet 20 of 25).
Figure 3. Housing Installation (Sheet 21 of 25).
Figure 3. Housing Installation (Sheet 22 of 25).
Figure 3. Housing Installation (Sheet 23 of 25).
Figure 3. Housing Installation (Sheet 24 of 25).
Figure 3. Housing Installation (Sheet 25 of 25).
Repair Parts List (cont) - TM-9-6115-729-24P0053
Repair Parts List (cont) - TM-9-6115-729-24P0054
Repair Parts List (cont) - TM-9-6115-729-24P0055
Repair Parts List (cont) - TM-9-6115-729-24P0056
Repair Parts List (cont) - TM-9-6115-729-24P0057
Repair Parts List (cont) - TM-9-6115-729-24P0058
Repair Parts List (cont) - TM-9-6115-729-24P0059
Repair Parts List (cont) - TM-9-6115-729-24P0060
Repair Parts List (cont) - TM-9-6115-729-24P0061
Repair Parts List (cont) - TM-9-6115-729-24P0062
Repair Parts List (cont) - TM-9-6115-729-24P0063
Repair Parts List (cont) - TM-9-6115-729-24P0064
Repair Parts List (cont) - TM-9-6115-729-24P0065
Repair Parts List (cont) - TM-9-6115-729-24P0066
Repair Parts List (cont) - TM-9-6115-729-24P0067
Repair Parts List (cont) - TM-9-6115-729-24P0068
Repair Parts List (cont) - TM-9-6115-729-24P0069
Repair Parts List (cont) - TM-9-6115-729-24P0070
CONTROL BOX ASSEMBLY REPAIR PARTS LIST - TM-9-6115-729-24P0071
Figure 4. Control Box Assembly (Sheet 1 of 5). - TM-9-6115-729-24P0072
Figure 4. Control Box Assembly (Sheet 2 of 5). - TM-9-6115-729-24P0073
Figure 4. Control Box Assembly (Sheet 3 of 5). - TM-9-6115-729-24P0074
Figure 4. Control Box Assembly (Sheet 4 of 5). - TM-9-6115-729-24P0075
Figure 4. Control Box Assembly (Sheet 5 of 5). - TM-9-6115-729-24P0076
Repair Parts List (cont) - TM-9-6115-729-24P0077
Repair Parts List (cont) - TM-9-6115-729-24P0078
Repair Parts List (cont) - TM-9-6115-729-24P0079
Repair Parts List (cont) - TM-9-6115-729-24P0080
CONTROL BOX HARNESS ASSEMBLY REPAIR PARTS LIST - TM-9-6115-729-24P0081
Figure 5. Control Box Harness Assembly (Sheet 1 of 5). - TM-9-6115-729-24P0082
Figure 5. Control Box Harness Assembly (Sheet 2 of 5). - TM-9-6115-729-24P0083
Figure 5. Control Box Harness Assembly (Sheet 3 of 5). - TM-9-6115-729-24P0084
Figure 5. Control Box Harness Assembly (Sheet 4 of 5). - TM-9-6115-729-24P0085
Figure 5. Control Box Harness Assembly (Sheet 5 of 5). - TM-9-6115-729-24P0086
Repair Parts List (cont) - TM-9-6115-729-24P0087
Repair Parts List (cont) - TM-9-6115-729-24P0088
CONTROL BOX PANEL ASSEMBLY REPAIR PARTS LIST - TM-9-6115-729-24P0089
Figure 6. Control Box Panel Assembly (Sheet 1 of 3). - TM-9-6115-729-24P0090
Figure 6. Control Box Panel Assembly (Sheet 2 of 3). - TM-9-6115-729-24P0091
Figure 6. Control Box Panel Assembly (Sheet 3 of 3). - TM-9-6115-729-24P0092
Repair Parts List (cont) - TM-9-6115-729-24P0093
Repair Parts List (cont) - TM-9-6115-729-24P0094
Figure 7. Electrical Components Installation (Sheet 1 of 8).
Figure 7. Electrical Components Installation (Sheet 2 of 8).
Figure 7. Electrical Components Installation (Sheet 3 of 8).
Figure 7. Electrical Components Installation (Sheet 4 of 8).
Figure 7. Electrical Components Installation (Sheet 5 of 8).
Figure 7. Electrical Components Installation (Sheet 6 of 8).
Figure 7. Electrical Components Installation (Sheet 7 of 8).
Figure 7. Electrical Components Installation (Sheet 8 of 8).
Repair Parts List (cont) - TM-9-6115-729-24P0103
Repair Parts List (cont) - TM-9-6115-729-24P0104
Repair Parts List (cont) - TM-9-6115-729-24P0105
Repair Parts List (cont) - TM-9-6115-729-24P0106
Repair Parts List (cont) - TM-9-6115-729-24P0107
CABLE ASSEMBLIES REPAIR PARTS LIST - TM-9-6115-729-24P0109
Figure 8. Cable Assemblies (Sheet 1 of 3).
Figure 8. Cable Assemblies (Sheet 2 of 3).
Figure 8. Cable Assemblies (Sheet 3 of 3).
Repair Parts List (cont) - TM-9-6115-729-24P0113
Repair Parts List (cont) - TM-9-6115-729-24P0114
Repair Parts List (cont) - TM-9-6115-729-24P0115
Repair Parts List (cont) - TM-9-6115-729-24P0116
Repair Parts List (cont) - TM-9-6115-729-24P0117
ENGINE HARNESS ASSEMBLY REPAIR PARTS LIST - TM-9-6115-729-24P0119
Figure 9. Engine Harness Assembly (Sheet 1 of 3). - TM-9-6115-729-24P0120
Figure 9. Engine Harness Assembly (Sheet 2 of 3). - TM-9-6115-729-24P0121
Figure 9. Engine Harness Assembly (Sheet 3 of 3). - TM-9-6115-729-24P0122
Repair Parts List (cont) - TM-9-6115-729-24P0123
RECONNECTION BOARD ASSEMBLY REPAIR PARTS LIST - TM-9-6115-729-24P0125
Figure 10. Reconnection Board Assembly. - TM-9-6115-729-24P0126
Repair Parts List (cont) - TM-9-6115-729-24P0127
Figure 11. Load Terminal Board Assembly (Sheet 1 of 2). - TM-9-6115-729-24P0129
Figure 11. Load Terminal Board Assembly (Sheet 2 of 2). - TM-9-6115-729-24P0130
Repair Parts List (cont) - TM-9-6115-729-24P0131
Repair Parts List (cont) - TM-9-6115-729-24P0132
Figure 12. Fuel System Installation (Sheet 1 of 4). - TM-9-6115-729-24P0133
Figure 12. Fuel System Installation (Sheet 2 of 4). - TM-9-6115-729-24P0134
Figure 12. Fuel System Installation (Sheet 3 of 4). - TM-9-6115-729-24P0135
Figure 12. Fuel System Installation (Sheet 4 of 4). - TM-9-6115-729-24P0136
Repair Parts List (cont) - TM-9-6115-729-24P0137
Repair Parts List (cont) - TM-9-6115-729-24P0138
Repair Parts List (cont) - TM-9-6115-729-24P0139
Figure 13. Cooling System Installation (Sheet 1 of 6). - TM-9-6115-729-24P0141
Figure 13. Cooling System Installation (Sheet 2 of 6). - TM-9-6115-729-24P0142
Figure 13. Cooling System Installation (Sheet 3 of 6). - TM-9-6115-729-24P0143
Figure 13. Cooling System Installation (Sheet 4 of 6). - TM-9-6115-729-24P0144
Figure 13. Cooling System Installation (Sheet 5 of 6). - TM-9-6115-729-24P0145
Figure 13. Cooling System Installation (Sheet 6 of 6). - TM-9-6115-729-24P0146
Repair Parts List (cont) - TM-9-6115-729-24P0147
Repair Parts List (cont) - TM-9-6115-729-24P0148
Repair Parts List (cont) - TM-9-6115-729-24P0149
Repair Parts List (cont) - TM-9-6115-729-24P0150
Figure 14. Exhaust System Installation (Sheet 1 of 2). - TM-9-6115-729-24P0151
Figure 14. Exhaust System Installation (Sheet 2 of 2). - TM-9-6115-729-24P0152
Repair Parts List (cont) - TM-9-6115-729-24P0153
AIR CLEANER INSTALLATION REPAIR PARTS LIST - TM-9-6115-729-24P0155
Figure 15. Air Cleaner Installation (Sheet 1 of 3). - TM-9-6115-729-24P0156
Figure 15. Air Cleaner Installation (Sheet 2 of 3). - TM-9-6115-729-24P0157
Figure 15. Air Cleaner Installation (Sheet 3 of 3). - TM-9-6115-729-24P0158
Repair Parts List (cont) - TM-9-6115-729-24P0159
Repair Parts List (cont) - TM-9-6115-729-24P0160
Figure 16. Engine Generator Base Assembly (Sheet 1 of 4). - TM-9-6115-729-24P0161
Figure 16. Engine Generator Base Assembly (Sheet 2 of 4). - TM-9-6115-729-24P0162
Figure 16. Engine Generator Base Assembly (Sheet 3 of 4). - TM-9-6115-729-24P0163
Figure 16. Engine Generator Base Assembly (Sheet 4 of 4). - TM-9-6115-729-24P0164
Repair Parts List (cont) - TM-9-6115-729-24P0165
Repair Parts List (cont) - TM-9-6115-729-24P0166
Repair Parts List (cont) - TM-9-6115-729-24P0167
Repair Parts List (cont) - TM-9-6115-729-24P0168
GENERATOR REPAIR PARTS LIST - TM-9-6115-729-24P0169
Figure 17. Generator. - TM-9-6115-729-24P0170
Repair Parts List (cont) - TM-9-6115-729-24P0171
Repair Parts List (cont) - TM-9-6115-729-24P0172
ENGINE TENSIONER GROUP REPAIR PARTS LIST
Figure 18. Engine Tensioner Group (Sheet 1 of 3).
Figure 18. Engine Tensioner Group (Sheet 2 of 3).
Figure 18. Engine Tensioner Group (Sheet 3 of 3).
Repair Parts List (cont) - TM-9-6115-729-24P0177
ENGINE PULLEY GROUP REPAIR PARTS LIST
Figure 19. Engine Pulley Group.
Repair Parts List (cont) - TM-9-6115-729-24P0181
WATER PUMP GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0183
Figure 20. Water Pump Group.
Repair Parts List (cont) - TM-9-6115-729-24P0185
WATER LINE GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0187
Figure 21. Water Line Group.
Repair Parts List (cont) - TM-9-6115-729-24P0189
LIFTING GROUP REPAIR PARTS LIST
Figure 22. Lifting Group.
Repair Parts List (cont) - TM-9-6115-729-24P0193
STARTING MOTOR GROUP REPAIR PARTS LIST
Figure 23. Starting Motor Group.
Repair Parts List (cont) - TM-9-6115-729-24P0197
Figure 24. Sensor and Wiring Group (Sheet 1 of 4).
Figure 24. Sensor and Wiring Group (Sheet 2 of 4).
Figure 24. Sensor and Wiring Group (Sheet 3 of 4).
Figure 24. Sensor and Wiring Group (Sheet 4 of 4).
Repair Parts List (cont) - TM-9-6115-729-24P0203
CONTROLLER GROUP REPAIR PARTS LIST
Figure 25. Controller Group.
Repair Parts List (cont) - TM-9-6115-729-24P0207
TURBOCHARGER GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0209
Figure 26. Turbocharger Group.
Repair Parts List (cont) - TM-9-6115-729-24P0211
EXHAUST MANIFOLD GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0213
Figure 27. Exhaust Manifold Group.
Repair Parts List (cont) - TM-9-6115-729-24P0215
HEATER AND AIR INLET GROUP REPAIR PARTS LIST
Figure 28. Heater and Air Inlet Group.
Repair Parts List (cont) - TM-9-6115-729-24P0219
Repair Parts List (cont) - TM-9-6115-729-24P0220
OIL PAN GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0221
Figure 29. Oil Pan Group.
Repair Parts List (cont) - TM-9-6115-729-24P0223
OIL LINES GROUP REPAIR PARTS LIST
Figure 30. Oil Lines Group.
Repair Parts List (cont) - TM-9-6115-729-24P0227
OIL FILTER-COOLER GROUP REPAIR PARTS LIST
Figure 31. Oil Filter-Cooler Group.
Repair Parts List (cont) - TM-9-6115-729-24P0231
OIL FILLER GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0233
Figure 32. Oil Filler Group.
Repair Parts List (cont) - TM-9-6115-729-24P0235
OIL LINE GROUP REPAIR PARTS LIST
Figure 33. Oil Line Group.
Repair Parts List (cont) - TM-9-6115-729-24P0239
OIL LEVEL GAGE GROUP REPAIR PARTS LIST
Figure 34. Oil Level Gage Group.
Repair Parts List (cont) - TM-9-6115-729-24P0243
INJECTOR PUMP GROUP REPAIR PARTS LIST
Figure 35. Injector Pump Group.
Repair Parts List (cont) - TM-9-6115-729-24P0247
PRIMING FUEL PUMP GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0249
Figure 36. Priming Fuel Pump Group.
Repair Parts List (cont) - TM-9-6115-729-24P0251
Figure 37. Fuel Filter and Line Group (Sheet 1 of 2).
Figure 37. Fuel Filter and Line Group (Sheet 2 of 2).
Repair Parts List (cont) - TM-9-6115-729-24P0255
CYLINDER HEAD GROUP REPAIR PARTS LIST
Figure 38. Cylinder Head Group (Sheet 1 of 3).
Figure 38. Cylinder Head Group (Sheet 2 of 3).
Figure 38. Cylinder Head Group (Sheet 3 of 3).
Repair Parts List (cont) - TM-9-6115-729-24P0261
Repair Parts List (cont) - TM-9-6115-729-24P0262
FUEL INJECTION PUMP GROUP REPAIR PARTS LIST
Figure 39. Fuel Injection Pump Group.
Repair Parts List (cont) - TM-9-6115-729-24P0265
CYLINDER HEAD COVER GROUP REPAIR PARTS LIST
Figure 40. Cylinder Head Cover Group.
Repair Parts List (cont) - TM-9-6115-729-24P0269
CAMSHAFT GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0271
Figure 41. Camshaft Group.
Repair Parts List (cont) - TM-9-6115-729-24P0273
Figure 42. Flywheel Group.
FLYWHEEL HOUSING GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0277
Figure 43. Flywheel Housing Group.
Repair Parts List (cont) - TM-9-6115-729-24P0279
CRANKSHAFT-DAMPER GROUP REPAIR PARTS LIST
Figure 44. Crankshaft-Damper Group.
Repair Parts List (cont) - TM-9-6115-729-24P0283
CRANKSHAFT GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0285
Figure 45. Crankshaft Group.
Repair Parts List (cont) - TM-9-6115-729-24P0287
FRONT COVER GROUP REPAIR PARTS LIST
Figure 46. Front Cover Group.
Repair Parts List (cont) - TM-9-6115-729-24P0291
FRONT HOUSING GROUP REPAIR PARTS LIST - TM-9-6115-729-24P0293
Figure 47. Front Housing Group.
Repair Parts List (cont) - TM-9-6115-729-24P0295
Figure 48. Front Gear Group.
ENGINE SUPPORT GROUP REPAIR PARTS LIST
Figure 49. Engine Support Group.
Repair Parts List (cont) - TM-9-6115-729-24P0301
CARRIER SEAL GROUP REPAIR PARTS LIST
Figure 50. Carrier Seal Group.
Repair Parts List (cont) - TM-9-6115-729-24P0305
Figure 51. Cylinder Block Group (Sheet 1 of 2).
Figure 51. Cylinder Block Group (Sheet 2 of 2).
Repair Parts List (cont) - TM-9-6115-729-24P0309
PISTON AND ROD GROUP REPAIR PARTS LIST
Figure 52. Piston and Rod Group.
Repair Parts List (cont) - TM-9-6115-729-24P0313
WINTERIZATION KIT INSTALLATION REPAIR PARTS LIST
Figure 53. Winterization Kit Installation (Sheet 1 of 5).
Figure 53. Winterization Kit Installation (Sheet 2 of 5).
Figure 53. Winterization Kit Installation (Sheet 3 of 5).
Figure 53. Winterization Kit Installation (Sheet 4 of 5).
Figure 53. Winterization Kit Installation (Sheet 5 of 5).
Repair Parts List (cont) - TM-9-6115-729-24P0321
Repair Parts List (cont) - TM-9-6115-729-24P0322
Repair Parts List (cont) - TM-9-6115-729-24P0323
TRAILER INSTALLATION REPAIR PARTS LIST - TM-9-6115-729-24P0325
Figure 54. Trailer Installation.
Repair Parts List (cont) - TM-9-6115-729-24P0327
Repair Parts List (cont) - TM-9-6115-729-24P0328
BULK ITEMS LIST - TM-9-6115-729-24P0329
BULK ITEMS LIST (cont) - TM-9-6115-729-24P0330
NATIONAL STOCK NUMBER INDEX - TM-9-6115-729-24P0331
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0332
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0333
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0334
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0335
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0336
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0337
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0338
NATIONAL STOCK NUMBER INDEX (cont) - TM-9-6115-729-24P0339
PART NUMBER INDEX - TM-9-6115-729-24P0341
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0342
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0343
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0344
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0345
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0346
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0347
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0348
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0349
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0350
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0351
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0352
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0353
PART NUMBER INDEX (cont) - TM-9-6115-729-24P0354
TM-9-6115-729-24P Generator Set Skid Mounted Tactical Quiet 100 kw 50/60 Hz MEP-807A Manual

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