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CHAPTER 1 INTRODUCTION - TM-9-6115-672-14_20
FIGURE 1-1. 60 kW TACTICAL QUIET GENERATOR SET
1.5 PREPARATION FOR STORAGE OR SHIPMENT
SECTION II. EQUIPMENT DESCRIPTION AND DATA
TABLE 1-1. TABULATED DATA (Continued) - TM-9-6115-672-14_24
TABULATED DATE (Continued)
FIGURE 1-2. LOCATION OF DATA PLATES AND ACCESS DOORS (FRONT AND RIGHT SIDE)
FIGURE 1-3. LOCATIONS OF DATA PLATES AND ACCESS DOORS (REAR AND LEFT SIDE)
FIGURE 1-4. OPERATING INSTRUCTION PLATE, MEP-806B
FIGURE 1-5. OPERATING INSTRUCTION PLATE, MEP-816B
FIGURE 1-6. IDENTIFICATION PLATE, MEP-806B AND MEP-816B
FIGURE 1-8. VOLTAGE CONNECTION CAUTION PLATE
FIGURE 1-14. BATTERY CONNECTION INSTRUCTION PLATE
FIGURE 1-16. FUEL SYSTEM DIAGRAM PLATE
TABLE 1-2. PERFORMANCE CHARACTERISTICS
SECTION III. PRINCIPLES OF OPERATION - TM-9-6115-672-14_35
1.16.2 Fault System.
FIGURE 1-19. FAULT SYSTEM FLOW DIAGRAM - TM-9-6115-672-14_37
FIGURE 1-20. GOVERNOR CONTROL SYSTEM FLOW DIAGRAM
1.16.4 Voltage Regulation System
(3) Connect resistance bridge (ohmmeter)
FIGURE 1-22. FUEL SYSTEM FLOW DIAGRAM
1.16.7 Generator Set Cooling System
FIGURE 1-23. GENERATOR SET COOLING SYSTEM FLOW DIAGRAM - TM-9-6115-672-14_43
FIGURE 1-24. ENGINE COOLING SYSTEM FLOW DIAGRAM - TM-9-6115-672-14_44
FIGURE 1-25. LUBRICATION SYSTEM FLOW DIAGRAM
1.16.10 Engine Air Intake and Exhaust System.
FIGURE 1-26. ENGINE AIR INTAKE AND EXHAUST SYSTEM FLOW DIAGRAM - TM-9-6115-672-14_47
1.16.11 Output Supply System
FIGURE 1-27. OUTPUT SUPPLY SYSTEM FLOW DIAGRAM
FIGURE 1-28. BRUSHLESS GENERATOR SCHEMATIC - TM-9-6115-672-14_50
1.16.13 Generator Set Controls.
FIGURE 1-29. ENGINE STARTING SYSTEM FLOW DIAGRAM
1.16.13.2 Field Flash
1.17 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
FIGURE 1-30. 60 KW GENERATOR SET COMPONENTS (SHEET 1 OF 2)
FIGURE 1-30. 60 KW GENERATOR SET COMPONENTS (SHEET 2 OF 2)
1.17.8 Fuel Drain Valve
1.17.24 Fuel Filter/Water Separator
CHAPTER 2 OPERATING INSTRUCTIONS
FIGURE 2-1. DCS CONTROLS AND INDICATORS - TM-9-6115-672-14_61
TABLE 2-1. DCS CONTROLS AND INDICATORS
2.3 COMPUTER INTERFACE MODULE (CIM) DISPLAY SCREEN CONTROLS AND INDICATORS
FIGURE 2-2. CIM DISPLAY SCREEN CONTROLS AND INDICATORS - TM-9-6115-672-14_64
TABLE 2-2. CIM DISPLAY SCREEN CONTROLS AND INDICATORS - TM-9-6115-672-14_65
TABLE 2-3. FAULTS - TM-9-6115-672-14_66
2.4 DIAGNOSTIC CONTROLS AND INDICATORS.
FIGURE 2-3. DIAGNOSTIC CONTROLS AND INDICATORS (SHEET 1 OF 2)
FIGURE 2-3. DIAGNOSTIC CONTROLS AND INDICATORS (SHEET 2 OF 2)
TABLE 2-4. DIAGNOSTIC CONTROLS AND INDICATORS
DIAGNOSTIC CONTROLS AND INDICATORS (continued) .
DIAGNOSTIC CONTROLS AND INDICATORS (continued)
SECTION II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
2.6.4 Procedures Column.
TABLE 2-5. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-6115-672-14_75
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) -cont - TM-9-6115-672-14_76
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) -cont - TM-9-6115-672-14_77
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) -cont - TM-9-6115-672-14_78
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) -cont - TM-9-6115-672-14_79
SECTION III. OPERATION UNDER USUAL CONDITIONS
2.8.3 Indoor Installation.
FIGURE 2-5. MINIMUM ENCLOSURE CLEARANCE MEASUREMENTS
2.9 ASSEMBLY AND PREPARATION FOR USE
FIGURE 2-6. GROUNDING CONNECTIONS - TM-9-6115-672-14_84
TABLE 2-6. LOAD TERMINAL AND AC RECONNECTION BOARD SELECTION
FIGURE 2-7. INSTALLATION OF LOAD CABLES
FIGURE 2-8. GENERATOR SET CONTROLS - TM-9-6115-672-14_87
2.10.3 Self Test.
2.11 OPERATING PROCEDURE.
2.11.2 Shut Down Generator Set.
FIGURE 2-9. CIM DISPLAY SCREEN CONTROLS AND INDICATORS .
2.12 PARALLEL UNIT OPERATION (LOAD SHARING)
FIGURE 2-10. PARALLEL OPERATION SETUP - TM-9-6115-672-14_93
2.12.3 Operation.
2.13 REMOTE OPERATION.
2.13.2 TQG Remote Software Installation.
f. Floppy Disk procedures.
2.14 PREPARATION FOR MOVEMENT.
FIGURE 2-11. REMOTE PC DISPLAY MODES - TM-9-6115-672-14_99
FIGURE 2-12. REMOTE PC SETUP - TM-9-6115-672-14_100
TABLE 2-7. FUEL
2.18 OPERATION UNDER RAINY OR HUMID CONDITIONS
2.20 OPERATION AT HIGH ALTITUDES.
FIGURE 2-13. NATO SLAVE RECEPTACLE - TM-9-6115-672-14_104
2.25 OPERATION WHILE CONTAMINATED
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-6115-672-14_106
TABLE 3-1. OPERATOR TROUBLESHOOTING
ENGINE CRANKS BUT FAILS TO START
ENGINE STARTS BUT STOPS WHEN ENGINE CONTROL SWITCH IS RELEASED FROM START - TM-9-6115-672-14_109
ENGINE STOPS SUDDENLY - TM-9-6115-672-14_110
ENGINE KNOCKS
ENGINE DOES NOT DEVELOP FULL POWER
ENGINE EXHAUST SMOKES
ENGINE OIL PRESSURE LOW
ENGINE OVERHEATING
GENERATOR SET FAILS TO PARALLEL CORRECTLY
GENERATOR SET FAILS TO PARALLEL CORRECTLY (CONTINUED)
CIM DISPLAY SCREEN DOES NOT DISPLAY AND BACKLIGHT DOES NOT LIGHT - TM-9-6115-672-14_118
CIM DISPLAY SCREEN BATTERY VDC INDICATOR SHOWS EXCESSIVE CHARGING AFTER PROLONGED OPERATION - TM-9-6115-672-14_119
CIM DISPLAY SCREEN VOLTAGE GAGE FLUCTUATES
CIM DISPLAY SCREEN FREQ GAGE FLUCTUATES
CIM DISPLAY SCREEN DOES NOT RESPOND TO KEYPAD INPUT TEST
SECTION III. OPERATOR MAINTENANCE PROCEDURES - TM-9-6115-672-14_123
b. Service
3.3.3 Air Cleaner Assembly
FIGURE 3-1. AIR CLEANER ELEMENT REPLACEMENT - TM-9-6115-672-14_126
3.3.4 Crankcase Breather Filter Assembly
FIGURE 3-2 CRANKCASE BREATHER FILTER ASSEMBLY
3.3.5 Engine Cooling System.
FIGURE 3-3. COOLANT RECOVERY (OVERFLOW) BOTTLE - TM-9-6115-672-14_130
TABLE 3-2. COOLANT - TM-9-6115-672-14_131
FIGURE 3-4. FUEL TANK FILLER NECK - TM-9-6115-672-14_132
TABLE 3-3. DIESEL FUEL
3.3.7 Fuel Filter/Water Separator.
FIGURE 3-5. FUEL FILTER/WATER SEPARATOR - TM-9-6115-672-14_135
FIGURE 3-6. DIPSTICK AND OIL FILL CAP
TABLE 3-4. QUICK REFERENCE GENERAL INSPECTION - TM-9-6115-672-14_137
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-6115-672-14_138
4.1.2 Service
TABLE 4-1. COOLANT - TM-9-6115-672-14_140
FIGURE 4-1. FUEL DRAIN VALVE AND OIL DRAIN - TM-9-6115-672-14_141
TABLE 4-2. FUEL - TM-9-6115-672-14_142
FIGURE 4-2. DIPSTICK AND OIL FILL CAP
SECTION IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-6115-672-14_144
TABLE 4-3. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (continued)
SECTION V. TROUBLESHOOTING
SYMPTOM INDEX -cont
TABLE 4-4. UNIT TROUBLESHOOTING
ENGINE FAILS TO CRANK (CONTINUED) - TM-9-6115-672-14_150
ENGINE FAILS TO CRANK (CONTINUED) - TM-9-6115-672-14_151
ENGINE CRANKS, BUT FAILS TO START - TM-9-6115-672-14_152
ENGINE CRANKS, BUT FAILS TO START (CONTINUED)
ENGINE FAILS TO START IN COLD WEATHER - TM-9-6115-672-14_154
ENGINE STOPS SUDDENLY - TM-9-6115-672-14_155
ENGINE RUNS ERRATICALLY OR STALLS FREQUENTLY
ENGINE DOES NOT DEVELOP FULL POWER - TM-9-6115-672-14_157
ABNORMAL ENGINE NOISE - TM-9-6115-672-14_158
BLACK OR GRAY EXHAUST SMOKE - TM-9-6115-672-14_159
BLUE OR WHITE EXHAUST SMOKE
CIM DISPLAY SCREEN DOES NOT DISPLAY AND BACKLIGHT DOES NOT LIGHT - TM-9-6115-672-14_161
CIM DISPLAY SCREEN WORKS, BUT BACKLIGHT DOES NOT LIGHT OR ONLY PARTIALLY LIGHTS
CIM DISPLAY SCREEN BATTERY VDC INDICATOR SHOWS LOW OR NO VOLTS
CIM DOES NOT RESPOND TO KEYPAD COMMANDS OR UPDATE DISPLAY
CIM DISPLAY SCREEN BATTERY AMPS INDICATOR SHOWS NO CHARGE WHEN BATTERIES ARE LOW OR DISCHARGED
CIM DISPLAY SCREEN BATTERY AMPS INDICATOR SHOWS EXCESSIVE CHARGING AFTER PROLONGED OPERATION - TM-9-6115-672-14_166
CIM DISPLAY SCREEN GENERATOR VOLTAGE GAGE FLUCTUATES - TM-9-6115-672-14_167
CIM DISPLAY SCREEN FREQ GAGE FLUCTUATES - TM-9-6115-672-14_168
CIM DISPLAY SCREEN FREQ GAGE FLUCTUATES (CONTINUED) - TM-9-6115-672-14_169
HIGH OIL CONSUMPTION - TM-9-6115-672-14_170
ENGINE MISFIRING
CIM DISPLAY SCREEN WATER TEMP METER INDICATES COOLANT TEMPERATURE TOO LOW - TM-9-6115-672-14_172
EXCESSIVE FUEL CONSUMPTION - TM-9-6115-672-14_173
COOLANT IN CRANKCASE OR OIL IN COOLANT - TM-9-6115-672-14_174
CIM DISPLAY SCREEN VOLTAGE GAGE DOES NOT INDICATE VOLTAGE - TM-9-6115-672-14_175
CIM DISPLAY SCREEN VOLTAGE GAGE INDICATES VOLTAGE, BUT FREQ GAGE IS OFF SCALE - TM-9-6115-672-14_176
FAULT INDICATOR DISPLAYS CIRCUIT FAILURE - FUEL LEVEL - TM-9-6115-672-14_177
FAULT INDICATOR DISPLAYS CIRCUIT FAILURE - OIL PRESSURE (LOW) OR OIL PRESSURE (HIGH) - TM-9-6115-672-14_178
FAULT INDICATOR DISPLAYS CIRCUIT FAILURE - COOLANT TEMP - TM-9-6115-672-14_179
FAULT INDICATOR DISPLAYS WARNING - OVERVOLTAGE OR SHUTDOWN - OVERVOLTAGE - TM-9-6115-672-14_180
CIRCUIT INTERRUPTER WILL NOT CLOSE - TM-9-6115-672-14_181
CIRCUIT INTERRUPTER WILL NOT CLOSE Continued - TM-9-6115-672-14_182
CIRCUIT INTERRUPTER WILL NOT OPEN - TM-9-6115-672-14_183
CIRCUIT INTERRUPTER WILL NOT OPEN Continued - TM-9-6115-672-14_184
CIM DISPLAY SCREEN DOES NOT RESPOND TO KEYPAD INPUT - TM-9-6115-672-14_185
SECTION VI. UNIT MAINTENANCE PROCEDURES - TM-9-6115-672-14_186
b. Removal.
FIGURE 4-3. BATTERIES AND CABLES
FIGURE 4-4. NATO SLAVE RECEPTACLE AND CABLES - TM-9-6115-672-14_189
4.6.3 Batteries BT1 and BT2.
4.6.4 NATO SLAVE RECEPTACLE
4.6.5 Keypad Power Supply PS1
4.7 MAINTENANCE OF HOUSING
4.7.1 Access Doors.
FIGURE 4-5. GENERATOR SET ACCESS DOORS
c. Repair.
4.7.2 DCS Control Box Top Panel.
FIGURE 4-6. DCS CONTROL BOX TOP PANEL - TM-9-6115-672-14_198
4.7.3 Top Housing Section.
Top housing panels
FIGURE 4-7. TOP HOUSING SECTION (SHEET 1 OF 3)
FIGURE 4-7. TOP HOUSING SECTION (SHEET 2 OF 3) - TM-9-6115-672-14_202
FIGURE 4-7. TOP HOUSING SECTION (SHEET 3 OF 3) - TM-9-6115-672-14_203
b. Inspection - TM-9-6115-672-14_204
4.7.4 Front Housing Section
FIGURE 4-8. FRONT HOUSING SECTION (SHEET 1 OF 2) - TM-9-6115-672-14_206
FIGURE 4-8. FRONT HOUSING SECTION (SHEET 2 OF 2) - TM-9-6115-672-14_207
b. Inspection - TM-9-6115-672-14_208
4.7.5 Rear Housing Section
(4) Remove output box access door
b. Inspection - TM-9-6115-672-14_211
FIGURE 4-9. REAR HOUSING SECTION (SHEET 1 OF 2)
FIGURE 4-9. REAR HOUSING SECTION (SHEET 2 OF 2)
d. Installation - TM-9-6115-672-14_214
4.8 MAINTENANCE OF DCS CONTROL BOX ASSEMBLY
4.8.1 DCS Control Box .
b. Repair
(3) If defective panel light is on DCS control panel
FIGURE 4-10. DCS CONTROL BOX ASSEMBLY
FIGURE 4-11. DCS CONTROL BOX PANEL LIGHTS DS1 THROUGH DS3 AND NETWORK FAILURE LIGHT DS5
4.8.3 NETWORK FAILURE Light DS5.
FIGURE 4-12. TIME METER AND SWITCHES - TM-9-6115-672-14_222
4.8.5 ENGINE CONTROL Switch S1.
b. Testing.
4.8.6 ETHER START Switch S9.
4.8.7 AC CIRCUIT INTERRUPT Switch S5
4.8.8 FAULT RESET Switch S4
4.8.9 MASTER CONTROL Switch S3
FIGURE 4-13. DCS CONTROL PANEL COMPONENTS - TM-9-6115-672-14_229
b. Testing
4.8.10 VOLTAGE ADJUST Switch S18
4.8.11 FREQUENCY ADJUST Switch S19.
4.8.12 PANEL LIGHTS Switch S2
c. Replacement - TM-9-6115-672-14_234
4.8.13 BATTLE SHORT Switch S7.
4.8.14 EMERGENCY STOP Switch S17.
4.8.15 GROUND FAULT CIRCUIT INTERRUPTER CB3.
c. Replacement.
FIGURE 4-14. CIM AND RECEPTACLES
4.8.16 Computer Interface Module (CIM)
4.8.17 Keypad Assembly KP
4.8.18 COMMUNICATION RECEPTACLE.
4.8.19 PARALLELING RECEPTACLE J2.
4.8.20 CONVENIENCE RECEPTACLE J1
4.8.21 DCS Load Sharing Synchronizer A2.
FIGURE 4-15. DCS CONTROL BOX BACK PANEL COMPONENTS
b. Testing
4.8.22 DCS Speed Control Unit A3
c. Removal
4.8.23 Automatic Voltage Regulator A4.
c. Removal.
4.8.24 Backplane Module A1.
c. Replacement - TM-9-6115-672-14_253
4.8.25 I/O Interface Module A5.
c. Replacement
4.8.26 DC CONTROL POWER Fuse.
FIGURE 4-16. DCS CONTROL BOX FLOOR COMPONENTS (SHEET 1 OF 2) - TM-9-6115-672-14_257
FIGURE 4-16. DCS CONTROL BOX FLOOR COMPONENTS (SHEET 2 OF 2)
4.8.28 REACTIVE CURRENT ADJUST Rheostat R5.
c. Replacement.
4.8.29 Diode CR1-CR10
4.8.30 Resistor R1.
4.8.31 Resistor R2.
4.8.32 Auxiliary Control Bracket.
4.8.33 VOLTAGE SELECTION Switch S20
4.8.34 Relays K15, K17, K19, K22, K23.
4.8.35 Resistors R16 and R17
4.8.36 Resistor R6.
4.8.37 DCS Control Box Wiring Harness
a. Inspection.
4.8.38 CIM Wiring Harness
4.8.39 DCS Control Panel Assembly.
d. Installation - TM-9-6115-672-14_273
FIGURE 4-18. DCS CONTROL BOX PANELS
4.8.40 DCS Control Panel Frame.
4.8.41 DCS Control Box Side Panels.
4.8.42 DCS Control Box Bottom.
b. Inspection. - TM-9-6115-672-14_278
4.9 MAINTENANCE OF AIR INTAKE AND EXHAUST SYSTEM
FIGURE 4-19. MUFFLER AND EXHAUST PIPE
4.9.2 Air Cleaner Assembly
FIGURE 4-20. AIR CLEANER ASSEMBLY - TM-9-6115-672-14_282
4.9.3 Restriction Indicator
4.9.4 Air Cleaner Filter Element
4.9.5 Air Cleaner Hoses
4.9.6 Crankcase Breather Filter Assembly.
c. Test.
4.10 MAINTENANCE OF ENGINE COOLING SYSTEM.
FIGURE 4-21 CRANKCASE BREATHER FILTER ASSEMBLY
FIGURE 4-22. COOLING SYSTEM (SHEET 1 OF 2)
FIGURE 4-22. COOLING SYSTEM (SHEET 2 OF 2)
a. Removal
4.10.3 Fan Guards
FIGURE 4-23. FAN GUARDS
4.10.4 Coolant Hoses, Upper
b. Inspection. - TM-9-6115-672-14_296
4.10.5 Coolant Hose, Lower
4.10.6 Coolant Overflow and Drain Hoses.
4.10.7 Radiator.
d. Installation - TM-9-6115-672-14_300
4.10.8 Fan.
FIGURE 4-24. FAN BELT - TM-9-6115-672-14_302
b. Adjustment
4.10.10 Coolant Recovery System.
(7) Remove bolts
FIGURE 4-25. COOLANT RECOVERY SYSTEM
4.11 MAINTENANCE OF FUEL SYSTEM.
4.11.2 Auxiliary Fuel Pump E1
FIGURE 4-26. FUEL TANK FILLER NECK AND LOW PRESSURE FUEL SYSTEM (SHEET 1 OF 2)
FIGURE 4-26. FUEL TANK FILLER NECK AND LOW PRESSURE FUEL SYSTEM (SHEET 2 OF 2)
4.11.3 Fuel Tank Filler Neck
4.11.4 Fuel Drain Valve.
4.11.5 Fuel Level Sender MT5.
c. Testing.
4.11.6 Fuel Pickup.
4.11.7 Ether Cylinder Assembly.
FIGURE 4-27. ETHER START SYSTEM - TM-9-6115-672-14_317
b. Inspection - TM-9-6115-672-14_318
4.11.9 Ether Solenoid Relay
4.11.10 Fuel Filter/Water Separator
4.12. MAINTENANCE OF OUTPUT BOX ASSEMBLY
FIGURE 4-28. OUTPUT BOX ASSEMBLY
4.12.2 Output Box Wiring Harness.
4.12.3 Current Transformer CT1, CT2, CT3.
4.12.5 Power Potential Transformer T1.
4.12.7 Cranking Relay K2.
4.12.8 Load Output Terminal Board TB2.
a. Removal.
FIGURE 4-29. LOAD OUTPUT TERMINAL BOARD ASSEMBLY (SHEET 1 OF 2)
FIGURE 4-29. LOAD OUTPUT TERMINAL BOARD ASSEMBLY (SHEET 2 OF 2)
4.13 MAINTENANCE OF ENGINE ACCESSORIES.
4.13.1 Oil Pressure Sender MT7.
FIGURE 4-30. ENGINE SWITCHES AND SENDERS - TM-9-6115-672-14_333
4.13.2 Coolant Temperature Sender MT6.
b. Removal.
d. Installation.
4.13.3 Magnetic Pickup MPU.
4.13.4 DEAD CRANK Switch S10.
4.13.5 Battery Current Transducer BCT.
(5) Tag and remove wire
FIGURE 4-31. BATTERY CURRENT TRANSDUCER
4.14 MAINTENANCE OF LUBRICATION SYSTEM
SECTION VII. PREPARATION FOR SHIPMENT AND STORAGE - TM-9-6115-672-14_343
FIGURE 4-32. OIL DRAIN VALVE - TM-9-6115-672-14_344
4.16 CIM CONFIGURATION SWITCH
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-6115-672-14_346
SECTION III. TROUBLESHOOTING
TABLE 5-1. DIRECT SUPPORT TROUBLESHOOTING - TM-9-6115-672-14_348
ENGINE RUNS ERRATICALLY OR STALLS FREQUENTLY
ABNORMAL ENGINE NOISE - TM-9-6115-672-14_350
BLACK OR GRAY EXHAUST SMOKE - TM-9-6115-672-14_351
ENGINE MISFIRING - TM-9-6115-672-14_352
GENERATOR SET FAILS TO GENERATE SUFFICIENT VOLTAGE
GENERATOR SET OUTPUT FLUCTUATES
GENERATOR NOISY WHEN RUNNING
ENGINE OIL PRESSURE LOW - TM-9-6115-672-14_356
FAULT INDICATOR DISPLAYS WARNING - UNDERVOLTAGE OR CONTACTOR TRIP - UNDERVOLTAGE
FAULT INDICATOR DISPLAYS SHUTDOWN - OVERSPEED
SECTION IV. DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-9-6115-672-14_359
Disconnect wire ties
Rated capacity of overhead hoist
b. Installation - TM-9-6115-672-14_362
(15) Pull main alternator output wires
5.4.3 Engine/Generator Disassembly.
c. Installation
FIGURE 5-1. ENGINE AND GENERATOR ASSEMBLY (SHEET 1 OF 2)
FIGURE 5-1. ENGINE AND GENERATOR ASSEMBLY (SHEET 2 OF 2)
b. Testing.
5.5.3 Resistor R2
5.7 MAINTENANCE OF FUEL SYSTEM
c. Installation.
FIGURE 5-2. FUEL TANK - TM-9-6115-672-14_372
5.8 MAINTENANCE OF OUTPUT BOX ASSEMBLY
b. Installation.
FIGURE 5-3. OUTPUT BOX ASSEMBLY (SHEET 1 OF 2)
FIGURE 5-3. OUTPUT BOX ASSEMBLY (SHEET 2 OF 2)
5.8.3 Output Box Wiring Harness.
b. Inspection.
5.8.4 Current Transformer CT1, CT2, CT3.
5.8.5 Droop Current Transformer CT5.
FIGURE 5-4. OUTPUT BOX COMPONENTS
FIGURE 5-4. OUTPUT BOX COMPONENTS (SHEET 2 OF 2)
FIGURE 5-6. TESTING DROOP CURRENT TRANSFORMER
5.8.7 Output Box Panels.
d. Installation
5.9 MAINTENANCE OF ENGINE ACCESSORIES.
FIGURE 5-7. ELECTRIC ACTUATOR - TM-9-6115-672-14_387
5.10 MAINTENANCE OF GENERATOR ASSEMBLY.
5.10.1 Generator Assembly
b. Installation - TM-9-6115-672-14_390
FIGURE 5-8. GENERATOR ASSEMBLY REMOVAL - TM-9-6115-672-14_391
5.10.2 End Bell and Main Bearing.
FIGURE 5-9. GENERATOR ASSEMBLY
FIGURE 5-10. END BELL REMOVAL
5.10.3 Rotating Rectifier.
c. Replacement of Rotating Rectifier Diodes.
FIGURE 5-11. RECTIFIER ASSEMBLY
5.10.4 Exciter Stator.
5.10.5 Exciter Rotor
TM-9-6115-672-14_400
5.10.6 Generator Rotor Assembly.
FIGURE 5-12. ROTOR ASSEMBLY LIFTING DEVICE (TYPICAL)
5.10.7 Generator Main Stator and Housing.
5.11 MAINTENANCE OF SKID BASE.
FIGURE 5-13. SKID BASE - TM-9-6115-672-14_405
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
APPENDIX A REFERENCES
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-9-6115-672-14_410
B.3 EXPLANATION OF COLUMNS IN THE MAC - TM-9-6115-672-14_411
B-4 EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION II. MAINTENANCE ALLOCATION CHART - TM-9-6115-672-14_413
MAINTENANCE ALLOCATION CHART (continued)
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_415
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_416
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_417
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_418
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_419
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_420
MAINTENANCE ALLOCATION CHART (continued) - TM-9-6115-672-14_421
SECTION III. TOOLS AND TEST EQUIPMENT
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST - TM-9-6115-672-14_424
SECTION III. BASIC ISSUE ITEMS
1. Technical Manual 2. Warranty Technical Bulletin
3. Grounding Rod
5. Paralleling Cable
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST - TM-9-6115-672-14_432
SECTION II. EXPENDABLE AND DURABLE ITEMS LIST (continued) - TM-9-6115-672-14_433
APPENDIX F OPERATORS LUBRICATION INSTRUCTIONS
APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-6115-672-14_436
FIGURE G-1. CABLE ASSEMBLY, AC POWER
FIGURE G-2. CABLE ASSEMBLY, BATTERY
FIGURE G-3. CABLE ASSEMBLY, BATTERY
FIGURE G-4. CABLE ASSEMBLY, BATTERY
FIGURE G-5. CABLE ASSEMBLY, BATTERY
FIGURE G-6. CABLE ASSEMBLY, BATTERY
FIGURE G-7. CAPACITOR ASSEMBLY, EMI
FIGURE G-8. CORD, LOAD WRENCH
FIGURE G-9. DIODE ASSEMBLY
FIGURE G-10. HOLDER, CONTROL PANEL
FIGURE G-11. HOSE ASSEMBLY
FIGURE G-12. INSULATION, AIR BAFFLE
FIGURE G-13. INSULATION, BAFFLE
FIGURE G-14. INSULATION, DOOR
FIGURE G-15. INSULATION, BAFFLE
FIGURE G-16. INSULATION, BAFFLE
FIGURE G-17. INSULATION, DOOR
FIGURE G-18. INSULATION, FLOOR DUCT
FIGURE G-19. INSULATION, DUCT FLOOR
FIGURE G-20. INSULATION, BAFFLE
FIGURE G-21. INSULATION, PANEL, RIGHT SIDE
FIGURE G-22. INSULATION, REAR PANEL
FIGURE G-23. INSULATION, REAR, LEFT SIDE
FIGURE G-24. INSULATION, TOP FRONT
FIGURE G-25. INSULATION, DOOR
FIGURE G-26. INSULATION, DOOR
FIGURE G-27. INSULATION, CENTER, RIGHT SIDE
FIGURE G-28. INSULATION, CENTER, FRONT
FIGURE G-29. INSULATION, TOP CENTER
FIGURE G-30. INSULATION, PANEL, TOP
FIGURE G-31. INSULATION, HOUSING, FRONT
FIGURE G-32. PUMP ASSEMBLY, FUEL
FIGURE G-33. SOLENOID ASSEMBLY
FIGURE G-34. SWITCH ASSEMBLY
FIGURE G-35. WIRE, VARISTOR
TABLE G-1. METRIC CONVERSION
APPENDIX H TORQUE LIMITS
TABLE H-1. TORQUE LIMITS FOR DRY FASTENERS (continued)
TABLE H-3. TORQUE LIMITS FOR DRY FASTENERS (METRIC) - TM-9-6115-672-14_476
APPENDIX I MANDATORY REPLACEMENT PARTS
SECTION II. MANDATORY REPLACEMENT PARTS (continued)
SCHEMATIC DIAGRAM - TM-9-6115-672-14_501
WIRING DIAGRAM (SHEET 1 OF 2)
WIRING DIAGRAM (SHEET 2 OF 2)
WIRE HARNESS - TM-9-6115-672-14_504
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