TM 9-6115-670-14&P
5-110
5.33. DIESEL ENGINE.
This task covers: a. Test
b. Replace
c. Install
INITIAL SETUP
Tools
General Mechanic's Tool Kit
(Item 1, Appendix B)
Torque Wrench
(Item 2, Appendix B)
Shop Equipment, Semitrailer Mounted
Electrical Repair
(Item 3, Appendix B)
Flywheel Puller
(Item 6, Appendix B)
Diesel Engine Compression Tester
(Item 11, Appendix B)
24 Vdc Battery
(Item 20, Appendix B)
Materials/Parts
Diesel Engine
or
Frame Assembly (WIN-T)
Equipment Conditions
Oil Pan Thermal Cover removed (para 5.7.).
APU frame removed (para 5.32.).
Wiring Harness P1 removed (para 5.27.).
Exhaust pipe removed (JTACS and WIN-T, para
4.42., SICPS para 4.43.).
Radiator overflow tank removed (para 4.28.).
Radiator sub-assembly removed (para 4.19.).
Temperature sender removed (para 4.25.).
Temperature switch removed (para 4.26.).
Actuator/Solenoid removed (para 4.49.).
Actuator linkage removed (para 4.50).
Air filter removed (para 4.45.).
Muffler removed (para 4.40.) (JTACS and WIN-T)
and (para 4.41.) (SICPS)).
Personnel Required
Two
TEST
a. Install diesel engine compression tester (1, Figure 5-25) into nozzle holder hole (2) on a cylinder.
b. Ensure that speed control lever is set at stop position.
c. Start engine with 24 VDC battery. Proceed as follows:
(1) Connect jumper lead from post of battery to starter solenoid positive binding post.
(2) Connect second jumper to the battery negative post and touch starter body with jumper
lead.
WARNING
Batteries contain explosive gas. ALWAYS make
jumper connections at battery FIRST, then at starter.
Failure to heed this warning could cause severe injury
or DEATH.
