TM-9-6115-647-14P Generator Set Tactical Quiet 60 Kw 50/60-400 Hz (MEP-806A) (MEP-816A) Manual

CHAPTER 1 INTRODUCTION - TM-9-6115-647-14P_10
Section II. DESCRIPTION AND DATA - TM-9-6115-647-14P_11
Figure 1-1. Power Unit, Curbside Front, Three-Quarter View - TM-9-6115-647-14P_12
Figure 1-3. Interconnected Power Units
Differences Between Models - TM-9-6115-647-14P_14
CHAPTER 2 OPERATING INSTRUCTIONS Section I. OPERATING PROCEDURES
Section II. OPERATION OF AUXILIARY EQUIPMENT
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS Section I. CONSUMABLE OPERATING AND MAINTENANCE SUPPLIES - TM-9-6115-647-14P_17
Purpose of PMCS Table - TM-9-6115-647-14P_18
Routine inspections - TM-9-6115-647-14P_19
Table 3-2. Operator/Crew Preventive Maintenance Checks and Services (PMCS) - TM-9-6115-647-14P_20
Table 3-2. Operator/Crew Preventive Maintenance Checks and Services (PMCS) (cont) - TM-9-6115-647-14P_21
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_22
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_23
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_24
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_25
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_26
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_27
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_28
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_29
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_30
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_31
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont)\
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_33
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_34
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_35
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_36
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_37
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_38
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_39
Table 3-2. Operator Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_40
Section V. OPERATOR/CREW MAINTENANCE
CHAPTER 4 UNIT MAINTENANCE Section I. SERVICE UPON RECEIPT OF EQUIPMENT - TM-9-6115-647-14P_42
Figure 4-1. Unpacking Power Unit
Installation - TM-9-6115-647-14P_44
Figure 4-2. Installing Power Unit
Grounding - TM-9-6115-647-14P_46
Section II. MOVEMENT TO A NEW WORKSITE - TM-9-6115-647-14P_47
Section IV. LUBRICATION INSTRUCTIONS
Explanation of Columns - TM-9-6115-647-14P_49
Table 4-1. Unit Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_50
Table 4-1. Unit Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_51
Table 4-1. Unit Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_52
Table 4-1. Unit Preventive Maintenance Checks and Services (Cont) - TM-9-6115-647-14P_53
Table 4-2. Troubleshooting
Table 4-2. Troubleshooting CONT.
Table 4-2. Troubleshooting CONT. - TM-9-6115-647-14P_56
Table 4-2. Troubleshooting CONT. - TM-9-6115-647-14P_57
Table 4-2. Troubleshooting CONT. - TM-9-6115-647-14P_58
Table 4-2. Troubleshooting CONT. - TM-9-6115-647-14P_59
Table 4-2. Troubleshooting CONT. - TM-9-6115-647-14P_60
Adapter Plate Assembly Testing
P12, J11 Wiring Harness Testing
Figure 4-3. Adapter Plate Assembly Wiring Diagram
Adapter Plate Assembly Replacement
Figure 4-4. Adapter Plate Assembly Replacement
Figure 4-5. Power/Control Cable and Auxiliary Cable Wiring Diagram
Figure 4-6. Control Cable Wiring Diagram.
Figure 4-7. P3 Power/Control Cable Wiring Diagram
Installation - TM-9-6115-647-14P_69
Figure 4-8. P3 Power/Control Cable Replacement
PDU Wiring Harness Testing
P8 Wring Harness Testing
Figure 4-9. Power Distribution Unit Wiring Diagram
PDU Wiring Harness Replacement
Figure 4-10. J1 Wiring Harness Replacement
Figure 4-11. J6 Wiring Harness Replacement
Installation - TM-9-6115-647-14P_77
Figure 4-12. J10 Wiring Harness Replacement
Figure 4-13. P8 Wiring Harness Replacement
Figure 4-14. P9 Wiring Harness Replacement
Figure 4-15. Control Relay/Diodes Wiring Harness Replacement
Testing - TM-9-6115-647-14P_82
Power Distribution Unit (PDU) Replacement
Figure 4-17. Power Distribution Unit Replacement
Fabrication of Power Source Jumper Cable
Section IX. MAINTENANCE OF POWER UNIT TRAILER
Figure 4-18. Front Step and Support Replacement
Walkway and Fender Bracket Replacement
Installation - TM-9-6115-647-14P_89
Figure 4-20. Walkway and Fender Bracket Replacement
Tailgate and Hinge Block Replacement
Figure 4-21. Tailgate and Hinge Block Replacement
Data and identification Plate Replacement
Figure 4-23. Data and Identification Plate Replacement
CHAPTER 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-6115-647-14P_95
Attach lifting equipment
Separate connectors P41 and J41 on generator set
Figure 5-1. Generator Set Replacement
Section III. MAINTENANCE OF POWER UNIT ELECTRICAL SYSTEM
Figure 5-2. Adapter Plate Assembly Repair
Figure 5-3. Adapter Plate Assembly Wiring Diagram
Cable Repair
Figure 5-4. P4, P7 Low Fuel Cable Repair
Clamp Replacement
PDU Cover Repair and Replacement
PDU Housing Repair
Figure 5-5. Power Distribution Unit Repair
PDU Wiring Harness Repair
Figure 5-6. PDU Contactor Replacement
Figure 5-7. PDU Contactor Wiring Diagram
PDU Terminal Board Replacement
Section IV. FUEL SYSTEM MAINTENANCE
Installation - TM-9-6115-647-14P_113
Figure 5-10. Fuel Tank and Fuel Line Replacement
Fuel Tank Repair
Section V. MAINTENANCE OF POWER UNIT TRAILER
Repair - TM-9-6115-647-14P_117
Figure 5-12. Storage Tray and Cover Repair and Replacement
Repair - TM-9-6115-647-14P_119
Figure 5-13. Generator Set Support Repair and Replacement.
Section VI. POWER UNIT MARKING
Power Distribution Unit Marking
CHAPTER 6 TEST AND INSPECTION AFTER REPAIR - TM-9-6115-647-14P_123
APPENDIX A REFERENCES - TM-9-6115-647-14P_124
Technical Bulletins - TM-9-6115-647-14P_125
APPENDIX B COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS Section I. INTRODUCTION
Section II. COMPONENTS OF END ITEM - TM-9-6115-647-14P_127
Section II. COMPONENTS OF END ITEM CONT.
APPENDIX C MAINTENANCE ALLOCATION CHART Section I. INTRODUCTION - TM-9-6115-647-14P_129
Explanation of Columns in Section III - TM-9-6115-647-14P_130
Section II. MAINTENANCE ALLOCATION CHART - TM-9-6115-647-14P_131
Section II. MAINTENANCE ALLOCATION CHART CONT.
APPENDIX D UNIT, DIRECT SUPPORT AND GENERAL SUPPORT AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST - TM-9-6115-647-14P_133
Source, Maintenance, and Recoverability Codes (SMR)
Maintenance codes - TM-9-6115-647-14P_135
Recoverability codes - TM-9-6115-647-14P_136
National Stock Number - TM-9-6115-647-14P_137
How to Locate Repair Parts - TM-9-6115-647-14P_138
Figure D-1. Generator Set (Sheet 1 of 2)
Figure D-1. Generator Set (Sheet 2 of 2)
Group 01 - GENERATOR SET
Figure D-2. Adapter Plate Assembly
Figure D-2. Adapter Plate Assembly CONT. - TM-9-6115-647-14P_143
Figure D-2. Adapter Plate Assembly CONT. - TM-9-6115-647-14P_144
SMR CODE
SMR CODE CONT. - TM-9-6115-647-14P_146
SMR CODE CONT. - TM-9-6115-647-14P_147
Figure D-3. Power/Control and Auxiliary Cables
NATIONAL STOCK NUMBER - TM-9-6115-647-14P_149
Figure D-4. Control Cable
NATIONAL STOCK NUMBER CONHT.
Figure D-5. P3 Power/Control Cable
NATIONAL STOCK NUMBER CONT. - TM-9-6115-647-14P_153
NATIONAL STOCK NUMBER CONT. - TM-9-6115-647-14P_154
Figure D-6. P4, P7 Fuel Cable
NATIONAL STOCK NUMBER CONT. - TM-9-6115-647-14P_156
Figure D-7. P12, J11 Wiring Harness
NATIONAL STOCK NUMBER CONT. - TM-9-6115-647-14P_158
Figure D-8. Ground Wire Assemblies
NATIONAL STOCK NUMBER CONT. - TM-9-6115-647-14P_160
Figure D-9. Power Distribution Unit
Figure D-9. Power Distribution Unit CONT.
Figure D-9. Power Distribution Unit CONT. - TM-9-6115-647-14P_163
Figure D-9. Power Distribution Unit CONT. - TM-9-6115-647-14P_164
DESCRIPTION ON USABLE CODE
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_166
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_167
Figure D-10. J6 Wiring Harness
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_169
Figure D-11. J1 Wiring Harness
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_171
Figure D-12. J10 Wiring Diagram
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_173
Figure D-13. P8 and P9 Wiring Harnesses
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_175
Figure D-14. Control Relay/Diodes Wiring Harness
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_177
Figure D-15. Fuel System
Figure D-15. Fuel System CONT.
Figure D-15. Fuel System CONT. - TM-9-6115-647-14P_180
Figure D-15. Fuel System CONT. - TM-9-6115-647-14P_181
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_182
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_183
Figure D-16. Trailer Assembly
Figure D-16. Trailer Assembly CONT. - TM-9-6115-647-14P_185
Figure D-16. Trailer Assembly CONT. - TM-9-6115-647-14P_186
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_187
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_188
Figure D-17. Storage Tray
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_190
Figure D-18. Front Steps
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_192
Figure D-19. Rear Steps
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_194
Figure D-20. Walkways
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_196
Figure D-21. Tailgate
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_198
Figure D-22. Data Plates and Reflectors
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_200
Figure D-23. Power Source Jumper Cable
DESCRIPTION ON USABLE CODE CONT. - TM-9-6115-647-14P_202
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT.
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT. - TM-9-6115-647-14P_205
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT. - TM-9-6115-647-14P_206
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT. - TM-9-6115-647-14P_207
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT. - TM-9-6115-647-14P_208
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT. - TM-9-6115-647-14P_209
Section IV. NATIONAL STOCK NUMBER AND REFERENCE INDEX CONT.

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