ARMY TM 9-6115-639-13
AIR FORCE TO 35C2-3-386-51
MARINE CORPS TM 10155A-13/1
Section V. UNIT LEVEL TROUBLESHOOTING PROCEDURES
4-9. GENERAL.
This section contains unit level troubleshooting and tests for the generator set. Each malfunction or trouble
symptom is addressed and is followed by a series of inspections or tests necessary to determine the probable
cause and corrective action.
4-10. TROUBLESHOOTING.
a. This chapter does not list all possible malfunctions that may occur, all tests or inspections that may be
performed, or all corrective actions for each malfunction. Only those checks and tests authorized for the unit
level are covered. If a malfunction is not listed, or is not remedied by corrective actions, notify personnel at a
higher maintenance level.
b. Prior to using troubleshooting table, be sure you have performed all normal operational checks. Refer
to the system electrical schematic (Figure FO-1), system wiring diagram (Figure FO-2), generator set wiring
harness diagrams (Figures FO-3 and FO-4), control panel wiring harness diagrams (Figures FO-5 and FO-6),
and Diagnostic Test Points (Figure 4-2) for assistance in troubleshooting electrical components. Conduct
continuity checks on suspect wiring / harnesses as required utilizing these schematics and diagrams.
c. These troubleshooting procedures assume that electrical wires are undamaged and wiring harnesses are
operable. Conduct continuity checks on suspect wiring / harnesses as required prior to performing
troubleshooting procedures in Table 4-4.
d. Refer to Table 4-3, Malfunction Index, for determining applicable troubleshooting procedure located
in Table 4-4.
Table 4-3. Malfunction Index
Trouble
Procedure
Engine will not crank
1
Engine cranks but will not start
2
Engine cranks slowly, battery runs down prior to starting
3
Engine starts and stops
4
Engine will not start in cold weather
5
Engine will not stop when EMERGENCY STOP switch is pressed
6
Engine starts, no generator voltage reading
7
Generator set fails to supply power to the load
8
No kW reading when load is applied
9
No power at convenience receptacle
10
Generator set causes radio interference
11
Circuit interrupter will not close
12
Circuit interrupter will not remain closed when CIRCUIT INTERRUPTER switch released 13
Auxiliary fuel system will not energize
14
BATTLE SHORT indicator will not illuminate when BATTLE SHORT switch in ON
15
4-12