Section I. GENERAL INFORMATION
Figure 1-1. 3kW Tactical Quiet Generator Set
ADMINISTRATIVE STORAGE
Section II. EQUIPMENT DESCRIPTION
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-6115-639-13_23
Figure 1-2. Location of Generator Set Components
Control Box Assembly. - TM-9-6115-639-13_25
Figure 1-3. Engine / Generator Assembly.
Fuel System - TM-9-6115-639-13_27
Figure 1-4. Generator Set Fuel System
Table 1-2. Equipment Data
Table 1-2. Equipment Data (continued)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 1 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 2 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 3 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 4 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 5 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 6 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 7 of 7)
Section III. PRINCIPLES OF OPERATION - TM-9-6115-639-13_38
DIRECT CURRENT SYSTEM. (Figure FO-1)
ALTERNATING CURRENT SYSTEM. (Figure FO-1)
FUEL SYSTEM. - TM-9-6115-639-13_41
Figure 1-6. Fuel System Schematic
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-6115-639-13_44
Section I. DESCRIPTION AND USE OF OPERATORS CONTROLS AND INDICATORS
START / RUN / STOP Switch (S1)
Governor Control (A5)
Figure 2-1. Generator Set Controls and Indicators (Sheet 1 of 3)
Figure 2-1. Generator Set Controls and Indicators (Sheet 2 of 3)
Figure 2-1. Generator Set Controls and Indicators (Sheet 3 of 3)
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-6115-639-13_51
Not Fully Mission Capable If Column.
CLEANING AGENTS - TM-9-6115-639-13_53
LEAKAGE DEFINITIONS FOR OPERATOR PMCS
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_56
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_57
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued).
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_59
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_60
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_61
Section III. OPERATION UNDER USUAL CONDITIONS.
Connect ground rod and cable as follows
Figure 2-2. Ground Rod and Cable Installation
Fill fuel tank as follows
INITIAL ADJUSTMENTS, DAILY CHECKS, AND SELF TEST.
OPERATING PROCEDURES - TM-9-6115-639-13_67
Set voltage selector switch to match load cable voltage connections as follows
GENERATOR SET SHUT DOWN
Figure 2-3. Operating Procedures
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-6115-639-13_71
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES - TM-9-6115-639-13_72
HAND STARTING (MANUAL ENGINE CRANKING).
Figure 2-4. Manual Engine Starting
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-6115-639-13_75
Section I. LUBRICATION INSTRUCTIONS - TM-9-6115-639-13_76
Section II. OPERATOR TROUBLESHOOTING PROCEDURES
ENGINE CRANKS BUT WILL NOT START - TM-9-6115-639-13_78
GENERATOR SET FAILS TO BUILD UP TO RATED VOLTAGE
ENGINE HIGH TEMP INDICATOR ILLUMINATES
GENERATOR SET CAUSES RADIO INTERFERENCE
ENGINE WILL NOT START IN COLD WEATHER
Section III. OPERATOR MAINTENANCE PROCEDURES - TM-9-6115-639-13_83
CONTROL BOX AND OUTPUT PANEL ASSEMBLIES
AIR FILTER
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-6115-639-13_87
UNIT MAINTENANCE PROCEDURES (continued)
Section I. LUBRICATION INSTRUCTIONS
CAUTION
Figure 4-1. Engine Oil Servicing - TM-9-6115-639-13_91
Section II. REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-6115-639-13_93
Not Fully Mission Capable If Column
CAUTION - TM-9-6115-639-13_95
Table 4-2. Unit Level Preventive Maintenance Checks and Services for MEP 831A / 832A
Table 4-2. Unit Level Preventive Maintenance Checks and Services for MEP 831A / 832A (continued)
Section V. UNIT LEVEL TROUBLESHOOTING PROCEDURES
Table 4-3. Malfunction Index (continued)
Table 4-4. Unit Level Troubleshooting
ENGINE CRANKS BUT WILL NOT START - TM-9-6115-639-13_101
ENGINE CRANKS SLOWLY, BATTERY RUNS DOWN PRIOR TO STARTING
ENGINE WILL NOT START IN COLD WEATHER
ENGINE STARTS, NO VOLTAGE READING
GENERATOR SET FAILS TO SUPPLY POWER TO THE LOAD
NO POWER AT CONVENIENCE RECEPTACLE
CIRCUIT INTERRUPTER WILL NOT CLOSE (continued)
AUXILIARY FUEL SYSTEM WILL NOT ENERGIZE WHEN GENERATOR FUEL TANK IS LOW ON FUEL
FAN (B2) DOES NOT OPERATE AT HIGH TEMPERATURE
FAN (B3) DOES NOT OPERATE AT HIGH TEMPERATURE
LOW OIL PRESSURE INDICATOR ILLUMINATES
NO FUEL INDICATOR ILLUMINATES
Section VI. UNIT LEVEL MAINTENANCE PROCEDURES
CONTROL BOX ASSEMBLY MAINTENANCE
Figure 4-3. Control Box Assembly (Sheet 1 of 2)
INSTALLATION - TM-9-6115-639-13_116
Figure 4-3. Control Box Assembly (Sheet 2 of 2)
CONTROL PANEL ASSEMBLY MAINTENANCE
INSTALLATION - TM-9-6115-639-13_119
HOURS METER MAINTENANCE
FUEL LEVEL GAUGE MAINTENANCE
VOLTAGE METER MAINTENANCE
LOAD METER MAINTENANCE
FAULT INDICATOR MODULE MAINTENANCE
OPERATOR SWITCH MAINTENANCE
OPERATOR SWITCH MAINTENANCE - cont.
EMERGENCY STOP SWITCH MAINTENANCE
EMERGENCY STOP SWITCH MAINTENANCE - cont.
DC CIRCUIT BREAKER MAINTENANCE 3
CIRCUIT INTERRUPTER INDICATOR LIGHT MAINTENANCE
INSTALLATION - TM-9-6115-639-13_131
VOLTAGE ADJUST RHEOSTAT MAINTENANCE
INSTALLATION - TM-9-6115-639-13_133
CONTROL BOX RELAY MAINTENANCE
INSTALLATION - TM-9-6115-639-13_135
CONTROL BOX FUSE, DIODE, AND TERMINAL BLOCK MAINTENANCE
INSTALLATION - TM-9-6115-639-13_137
GOVERNOR CONTROL MAINTENANCE
CONTROL BOX WIRING HARNESS MAINTENANCE
INSTALLATION - TM-9-6115-639-13_141
AC CIRCUIT INTERRUPTER CONTACTOR MAINTENANCE
Figure 4-19. AC Circuit Interrupter Contactor
BATTERY CHARGING REGULATOR MAINTENANCE
INSTALLATION - TM-9-6115-639-13_145
CONVENIENCE RECEPTACLE MAINTENANCE (60 HZ, MEP 831A ONLY)
INSTALLATION - TM-9-6115-639-13_147
GROUND FAULT CIRCUIT INTERRUPTER MAINTENANCE (60 HZ, MEP 831A ONLY)
INSTALLATION. - TM-9-6115-639-13_149
SLAVE RECEPTACLE MAINTENANCE - TM-9-6115-639-13_150
INSTALLATION - TM-9-6115-639-13_151
OUTPUT TERMINALS AND EMI FILTER MAINTENANCE
INSPECTION - TM-9-6115-639-13_153
INSTALLATION. - TM-9-6115-639-13_154
OUTPUT TERMINALS AND EMI FILTER MAINTENANCE
VOLTAGE RESISTOR MAINTENANCE
INSTALLATION - TM-9-6115-639-13_157
LIFTING HANDLE MAINTENANCE
ENGINE OIL DRAIN ASSEMBLY MAINTENANCE
INSTALLATION - TM-9-6115-639-13_161
ENGINE TEMPERATURE SWITCH MAINTENANCE - TM-9-6115-639-13_162
INSTALLATION - TM-9-6115-639-13_163
LUBRICATION OIL PRESSURE SWITCH MAINTENANCE
INSTALLATION - TM-9-6115-639-13_165
FUEL LEVEL SWITCH ASSEMBLY MAINTENANCE - TM-9-6115-639-13_166
INSTALLATION - TM-9-6115-639-13_167
FUEL SENDER MAINTENANCE
INSTALLATION - TM-9-6115-639-13_169
FUEL TANK PICKUP TUBE MAINTENANCE
PRIMARY FUEL PUMP MAINTENANCE
INSTALLATION - TM-9-6115-639-13_172
MUFFLER ASSEMBLY MAINTENANCE
Figure 4-34. Muffler Assembly (Sheet 1 of 2)
INSTALLATION. - TM-9-6115-639-13_176
Figure 4-34. Muffler Assembly (Sheet 2 of 2)
BATTERY MAINTENANCE
INSPECTION - TM-9-6115-639-13_179
SERVICING - TM-9-6115-639-13_180
BATTERY CABLE ASSEMBLY MAINTENANCE
Figure 4-36. Battery Cables (Sheet 1 of 2)
INSTALLATION. - TM-9-6115-639-13_184
Figure 4-36. Battery Cables (Sheet 2 of 2)
MAIN ACCESS COVER MAINTENANCE
Figure 4-37. Main Access Cover (Sheet 1 of 5)
Figure 4-37. Main Access Cover (Sheet 2 of 5)
INSPECTION - TM-9-6115-639-13_189
MAIN ACCESS COVER MAINTENANCE - cont - TM-9-6115-639-13_190
MAIN ACCESS COVER MAINTENANCE - cont - TM-9-6115-639-13_191
Figure 4-37. Main Access Cover (Sheet 5 of 5)
ENCLOSURE PANEL MAINTENANCE
INSPECTION - TM-9-6115-639-13_195
INSTALLATION - TM-9-6115-639-13_196
Figure 4-38. Enclosure Panels (Sheet 2 of 2)
COOLING FAN AND TEMPERATURE SWITCH MAINTENANCE
Figure 4-39. High Temperature Switch and Cooling Fan Removal
INSPECTION. - TM-9-6115-639-13_200
Figure 4-40. Low Temperature Switch and Cooling Fan Removal
INSTALLATION - TM-9-6115-639-13_202
Figure 4-41. Low Temperature Switch and Cooling Fan Installation
COOLING FAN AND TEMPERATURE SWITCH MAINTENANCE - cont.
Figure 4-42. High Temperature Switch and Cooling Fan Installation
FUEL FILTER / WATER SEPARATOR MAINTENANCE
REMOVAL. - TM-9-6115-639-13_207
INSTALLATION. - TM-9-6115-639-13_208
FUEL FILL CAP AND FILL POCKET MAINTENANCE
INSTALLATION. - TM-9-6115-639-13_210
INSTALLATION. - TM-9-6115-639-13_211
AUXILIARY FUEL PUMP MAINTENANCE
INSTALLATION. - TM-9-6115-639-13_213
POWER INVERTER / CONVERTER MAINTENANCE
INSTALLATION - TM-9-6115-639-13_215
INSTALLATION - TM-9-6115-639-13_216
DC MAGNETIC CONTACTOR MAINTENANCE
Figure 4-48. DC Magnetic Contactors
GOVERNOR ACTUATOR MAINTENANCE
GOVERNOR SYSTEM ADJUSTMENT.
DISASSEMBLY. - TM-9-6115-639-13_222
Figure 4-51. Governor Actuator (Sheet 1 of 2)
INSTALLATION - TM-9-6115-639-13_224
Figure 4-51. Governor Actuator (Sheet 2 of 2)
Section VII. PREPARATION FOR SHIPMENT AND STORAGE - TM-9-6115-639-13_226
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-6115-639-13_227
Section II. SERVICE UPON RECEIPT OF EQUIPMENT
Section III. DIRECT SUPPORT LEVEL TROUBLESHOOTING PROCEDURES
Section IV. DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-9-6115-639-13_230
Figure 5-1. Engine / Alternator Assembly (Sheet 1 of 3)
ENGINE / ALTERNATOR ASSEMBLY MAINTENANCE
Figure 5-1. Engine / Alternator Assembly (Sheet 2 of 3)
INSTALLATION - TM-9-6115-639-13_234
Figure 5-1. Engine / Alternator Assembly (Sheet 3 of 3)
PERMANENT MAGNET ALTERNATOR MAINTENANCE
Figure 5-2. Permanent Magnet Alternator (Sheet 1 of 2)
INSTALLATION. - TM-9-6115-639-13_238
Figure 5-2. Permanent Magnet Alternator (Sheet 2 of 2)
FUEL TANK MAINTENANCE
INSTALLATION - TM-9-6115-639-13_241
APPENDIX A REFERENCES - TM-9-6115-639-13_243
Technical Manuals - TM-9-6115-639-13_244
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC)
Rebuild.
Column 4, Maintenance Level.
Explanation of Columns in Remarks, Section IV.
Section II. MAINTENANCE ALLOCATION CHART FOR GENERATOR SET (3KW TQG, MEP 831A/832A)
Maintenance Level
Section III. TOOLS AND TEST EQUIPMENT FOR GENERATOR SET (3KW TQG, MEP 831A/832A)
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST - TM-9-6115-639-13_253
Section III. BASIC ISSUE ITEMS - TM-9-6115-639-13_254
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL) - TM-9-6115-639-13_255
Section II. ADDITIONAL AUTHORIZATION LIST - TM-9-6115-639-13_256
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST - TM-9-6115-639-13_257
Section II. EXPENDABLE/DURABLE SUPPLIES AND REQUIREMENTS LIST - TM-9-6115-639-13_258
National Stock Number - TM-9-6115-639-13_259
APPENDIX G TORQUE LIMITS
Table G-1. Torque Limits for Dry Fasteners - cont.
Table G-3. Torque Limits for Dry Fasteners (Metric)
APPENDIX H MANDATORY REPLACEMENT PARTS
APPENDIX I WARRANTY INFORMATION
Component Under Warranty - TM-9-6115-639-13_270
Component Under Warranty - TM-9-6115-639-13_271
Figure FO-1. Generator Set Electrical Schematic (sheet 1 of 2)
Figure FO-1. Generator Set Electrical Schematic (Sheet 2 of 2)
Figure FO-2. Generator Set Wiring Diagram (Sheet 1 of 4)
Figure FO-2. Generator Set Wiring Diagram (Sheet 2 of 4)
Figure FO-2. Generator Set Wiring Diagram (Sheet 3 of 4)
Figure FO-2. Generator Set Wiring Diagram (Sheet 4 of 4)
Figure FO-3. Engine Wiring Harness Diagram, 60 Hz (Sheet 1 of 2)
Figure FO-3. Engine Wiring Harness Diagram, 60 Hz (Sheet 2 of 2)
Figure FO-4. Engine Wiring Harness Diagram, 400 Hz (Sheet 1 of 2)
Figure FO-4. Engine Wiring Harness Diagram, 400 Hz (Sheet 2 of 2)
Figure FO-5. Control Box Wiring Harness Diagram, 60 Hz (Sheet 1 of 3)
Figure FO-5. Control Box Wiring Harness Diagram, 60 Hz (Sheet 2 of 3)
Figure FO-5. Control Box Wiring Harness Diagram, 60 Hz (Sheet 3 of 3)
Figure FO-6. Control Box Wiring Harness Diagram, 400 Hz (Sheet 1 of 3)
Figure FO-6. Control Box Wiring Harness Diagram, 400 Hz (Sheet 2 of 3)
Figure FO-6. Control Box Wiring Harness Diagram, 400 Hz (Sheet 3 of 3)
Figure 1-1. 3kW Tactical Quiet Generator Set
ADMINISTRATIVE STORAGE
Section II. EQUIPMENT DESCRIPTION
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-6115-639-13_23
Figure 1-2. Location of Generator Set Components
Control Box Assembly. - TM-9-6115-639-13_25
Figure 1-3. Engine / Generator Assembly.
Fuel System - TM-9-6115-639-13_27
Figure 1-4. Generator Set Fuel System
Table 1-2. Equipment Data
Table 1-2. Equipment Data (continued)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 1 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 2 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 3 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 4 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 5 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 6 of 7)
Figure 1-5. Generator Set Data, Instruction, and Warning Plates (Sheet 7 of 7)
Section III. PRINCIPLES OF OPERATION - TM-9-6115-639-13_38
DIRECT CURRENT SYSTEM. (Figure FO-1)
ALTERNATING CURRENT SYSTEM. (Figure FO-1)
FUEL SYSTEM. - TM-9-6115-639-13_41
Figure 1-6. Fuel System Schematic
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-6115-639-13_44
Section I. DESCRIPTION AND USE OF OPERATORS CONTROLS AND INDICATORS
START / RUN / STOP Switch (S1)
Governor Control (A5)
Figure 2-1. Generator Set Controls and Indicators (Sheet 1 of 3)
Figure 2-1. Generator Set Controls and Indicators (Sheet 2 of 3)
Figure 2-1. Generator Set Controls and Indicators (Sheet 3 of 3)
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-6115-639-13_51
Not Fully Mission Capable If Column.
CLEANING AGENTS - TM-9-6115-639-13_53
LEAKAGE DEFINITIONS FOR OPERATOR PMCS
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_56
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_57
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued).
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_59
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_60
Table 2-1. Operator Preventive Maintenance Checks and Services for MEP 831A / 832A (continued) - TM-9-6115-639-13_61
Section III. OPERATION UNDER USUAL CONDITIONS.
Connect ground rod and cable as follows
Figure 2-2. Ground Rod and Cable Installation
Fill fuel tank as follows
INITIAL ADJUSTMENTS, DAILY CHECKS, AND SELF TEST.
OPERATING PROCEDURES - TM-9-6115-639-13_67
Set voltage selector switch to match load cable voltage connections as follows
GENERATOR SET SHUT DOWN
Figure 2-3. Operating Procedures
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-6115-639-13_71
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES - TM-9-6115-639-13_72
HAND STARTING (MANUAL ENGINE CRANKING).
Figure 2-4. Manual Engine Starting
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-6115-639-13_75
Section I. LUBRICATION INSTRUCTIONS - TM-9-6115-639-13_76
Section II. OPERATOR TROUBLESHOOTING PROCEDURES
ENGINE CRANKS BUT WILL NOT START - TM-9-6115-639-13_78
GENERATOR SET FAILS TO BUILD UP TO RATED VOLTAGE
ENGINE HIGH TEMP INDICATOR ILLUMINATES
GENERATOR SET CAUSES RADIO INTERFERENCE
ENGINE WILL NOT START IN COLD WEATHER
Section III. OPERATOR MAINTENANCE PROCEDURES - TM-9-6115-639-13_83
CONTROL BOX AND OUTPUT PANEL ASSEMBLIES
AIR FILTER
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-6115-639-13_87
UNIT MAINTENANCE PROCEDURES (continued)
Section I. LUBRICATION INSTRUCTIONS
CAUTION
Figure 4-1. Engine Oil Servicing - TM-9-6115-639-13_91
Section II. REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-6115-639-13_93
Not Fully Mission Capable If Column
CAUTION - TM-9-6115-639-13_95
Table 4-2. Unit Level Preventive Maintenance Checks and Services for MEP 831A / 832A
Table 4-2. Unit Level Preventive Maintenance Checks and Services for MEP 831A / 832A (continued)
Section V. UNIT LEVEL TROUBLESHOOTING PROCEDURES
Table 4-3. Malfunction Index (continued)
Table 4-4. Unit Level Troubleshooting
ENGINE CRANKS BUT WILL NOT START - TM-9-6115-639-13_101
ENGINE CRANKS SLOWLY, BATTERY RUNS DOWN PRIOR TO STARTING
ENGINE WILL NOT START IN COLD WEATHER
ENGINE STARTS, NO VOLTAGE READING
GENERATOR SET FAILS TO SUPPLY POWER TO THE LOAD
NO POWER AT CONVENIENCE RECEPTACLE
CIRCUIT INTERRUPTER WILL NOT CLOSE (continued)
AUXILIARY FUEL SYSTEM WILL NOT ENERGIZE WHEN GENERATOR FUEL TANK IS LOW ON FUEL
FAN (B2) DOES NOT OPERATE AT HIGH TEMPERATURE
FAN (B3) DOES NOT OPERATE AT HIGH TEMPERATURE
LOW OIL PRESSURE INDICATOR ILLUMINATES
NO FUEL INDICATOR ILLUMINATES
Section VI. UNIT LEVEL MAINTENANCE PROCEDURES
CONTROL BOX ASSEMBLY MAINTENANCE
Figure 4-3. Control Box Assembly (Sheet 1 of 2)
INSTALLATION - TM-9-6115-639-13_116
Figure 4-3. Control Box Assembly (Sheet 2 of 2)
CONTROL PANEL ASSEMBLY MAINTENANCE
INSTALLATION - TM-9-6115-639-13_119
HOURS METER MAINTENANCE
FUEL LEVEL GAUGE MAINTENANCE
VOLTAGE METER MAINTENANCE
LOAD METER MAINTENANCE
FAULT INDICATOR MODULE MAINTENANCE
OPERATOR SWITCH MAINTENANCE
OPERATOR SWITCH MAINTENANCE - cont.
EMERGENCY STOP SWITCH MAINTENANCE
EMERGENCY STOP SWITCH MAINTENANCE - cont.
DC CIRCUIT BREAKER MAINTENANCE 3
CIRCUIT INTERRUPTER INDICATOR LIGHT MAINTENANCE
INSTALLATION - TM-9-6115-639-13_131
VOLTAGE ADJUST RHEOSTAT MAINTENANCE
INSTALLATION - TM-9-6115-639-13_133
CONTROL BOX RELAY MAINTENANCE
INSTALLATION - TM-9-6115-639-13_135
CONTROL BOX FUSE, DIODE, AND TERMINAL BLOCK MAINTENANCE
INSTALLATION - TM-9-6115-639-13_137
GOVERNOR CONTROL MAINTENANCE
CONTROL BOX WIRING HARNESS MAINTENANCE
INSTALLATION - TM-9-6115-639-13_141
AC CIRCUIT INTERRUPTER CONTACTOR MAINTENANCE
Figure 4-19. AC Circuit Interrupter Contactor
BATTERY CHARGING REGULATOR MAINTENANCE
INSTALLATION - TM-9-6115-639-13_145
CONVENIENCE RECEPTACLE MAINTENANCE (60 HZ, MEP 831A ONLY)
INSTALLATION - TM-9-6115-639-13_147
GROUND FAULT CIRCUIT INTERRUPTER MAINTENANCE (60 HZ, MEP 831A ONLY)
INSTALLATION. - TM-9-6115-639-13_149
SLAVE RECEPTACLE MAINTENANCE - TM-9-6115-639-13_150
INSTALLATION - TM-9-6115-639-13_151
OUTPUT TERMINALS AND EMI FILTER MAINTENANCE
INSPECTION - TM-9-6115-639-13_153
INSTALLATION. - TM-9-6115-639-13_154
OUTPUT TERMINALS AND EMI FILTER MAINTENANCE
VOLTAGE RESISTOR MAINTENANCE
INSTALLATION - TM-9-6115-639-13_157
LIFTING HANDLE MAINTENANCE
ENGINE OIL DRAIN ASSEMBLY MAINTENANCE
INSTALLATION - TM-9-6115-639-13_161
ENGINE TEMPERATURE SWITCH MAINTENANCE - TM-9-6115-639-13_162
INSTALLATION - TM-9-6115-639-13_163
LUBRICATION OIL PRESSURE SWITCH MAINTENANCE
INSTALLATION - TM-9-6115-639-13_165
FUEL LEVEL SWITCH ASSEMBLY MAINTENANCE - TM-9-6115-639-13_166
INSTALLATION - TM-9-6115-639-13_167
FUEL SENDER MAINTENANCE
INSTALLATION - TM-9-6115-639-13_169
FUEL TANK PICKUP TUBE MAINTENANCE
PRIMARY FUEL PUMP MAINTENANCE
INSTALLATION - TM-9-6115-639-13_172
MUFFLER ASSEMBLY MAINTENANCE
Figure 4-34. Muffler Assembly (Sheet 1 of 2)
INSTALLATION. - TM-9-6115-639-13_176
Figure 4-34. Muffler Assembly (Sheet 2 of 2)
BATTERY MAINTENANCE
INSPECTION - TM-9-6115-639-13_179
SERVICING - TM-9-6115-639-13_180
BATTERY CABLE ASSEMBLY MAINTENANCE
Figure 4-36. Battery Cables (Sheet 1 of 2)
INSTALLATION. - TM-9-6115-639-13_184
Figure 4-36. Battery Cables (Sheet 2 of 2)
MAIN ACCESS COVER MAINTENANCE
Figure 4-37. Main Access Cover (Sheet 1 of 5)
Figure 4-37. Main Access Cover (Sheet 2 of 5)
INSPECTION - TM-9-6115-639-13_189
MAIN ACCESS COVER MAINTENANCE - cont - TM-9-6115-639-13_190
MAIN ACCESS COVER MAINTENANCE - cont - TM-9-6115-639-13_191
Figure 4-37. Main Access Cover (Sheet 5 of 5)
ENCLOSURE PANEL MAINTENANCE
INSPECTION - TM-9-6115-639-13_195
INSTALLATION - TM-9-6115-639-13_196
Figure 4-38. Enclosure Panels (Sheet 2 of 2)
COOLING FAN AND TEMPERATURE SWITCH MAINTENANCE
Figure 4-39. High Temperature Switch and Cooling Fan Removal
INSPECTION. - TM-9-6115-639-13_200
Figure 4-40. Low Temperature Switch and Cooling Fan Removal
INSTALLATION - TM-9-6115-639-13_202
Figure 4-41. Low Temperature Switch and Cooling Fan Installation
COOLING FAN AND TEMPERATURE SWITCH MAINTENANCE - cont.
Figure 4-42. High Temperature Switch and Cooling Fan Installation
FUEL FILTER / WATER SEPARATOR MAINTENANCE
REMOVAL. - TM-9-6115-639-13_207
INSTALLATION. - TM-9-6115-639-13_208
FUEL FILL CAP AND FILL POCKET MAINTENANCE
INSTALLATION. - TM-9-6115-639-13_210
INSTALLATION. - TM-9-6115-639-13_211
AUXILIARY FUEL PUMP MAINTENANCE
INSTALLATION. - TM-9-6115-639-13_213
POWER INVERTER / CONVERTER MAINTENANCE
INSTALLATION - TM-9-6115-639-13_215
INSTALLATION - TM-9-6115-639-13_216
DC MAGNETIC CONTACTOR MAINTENANCE
Figure 4-48. DC Magnetic Contactors
GOVERNOR ACTUATOR MAINTENANCE
GOVERNOR SYSTEM ADJUSTMENT.
DISASSEMBLY. - TM-9-6115-639-13_222
Figure 4-51. Governor Actuator (Sheet 1 of 2)
INSTALLATION - TM-9-6115-639-13_224
Figure 4-51. Governor Actuator (Sheet 2 of 2)
Section VII. PREPARATION FOR SHIPMENT AND STORAGE - TM-9-6115-639-13_226
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-6115-639-13_227
Section II. SERVICE UPON RECEIPT OF EQUIPMENT
Section III. DIRECT SUPPORT LEVEL TROUBLESHOOTING PROCEDURES
Section IV. DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-9-6115-639-13_230
Figure 5-1. Engine / Alternator Assembly (Sheet 1 of 3)
ENGINE / ALTERNATOR ASSEMBLY MAINTENANCE
Figure 5-1. Engine / Alternator Assembly (Sheet 2 of 3)
INSTALLATION - TM-9-6115-639-13_234
Figure 5-1. Engine / Alternator Assembly (Sheet 3 of 3)
PERMANENT MAGNET ALTERNATOR MAINTENANCE
Figure 5-2. Permanent Magnet Alternator (Sheet 1 of 2)
INSTALLATION. - TM-9-6115-639-13_238
Figure 5-2. Permanent Magnet Alternator (Sheet 2 of 2)
FUEL TANK MAINTENANCE
INSTALLATION - TM-9-6115-639-13_241
APPENDIX A REFERENCES - TM-9-6115-639-13_243
Technical Manuals - TM-9-6115-639-13_244
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC)
Rebuild.
Column 4, Maintenance Level.
Explanation of Columns in Remarks, Section IV.
Section II. MAINTENANCE ALLOCATION CHART FOR GENERATOR SET (3KW TQG, MEP 831A/832A)
Maintenance Level
Section III. TOOLS AND TEST EQUIPMENT FOR GENERATOR SET (3KW TQG, MEP 831A/832A)
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST - TM-9-6115-639-13_253
Section III. BASIC ISSUE ITEMS - TM-9-6115-639-13_254
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL) - TM-9-6115-639-13_255
Section II. ADDITIONAL AUTHORIZATION LIST - TM-9-6115-639-13_256
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST - TM-9-6115-639-13_257
Section II. EXPENDABLE/DURABLE SUPPLIES AND REQUIREMENTS LIST - TM-9-6115-639-13_258
National Stock Number - TM-9-6115-639-13_259
APPENDIX G TORQUE LIMITS
Table G-1. Torque Limits for Dry Fasteners - cont.
Table G-3. Torque Limits for Dry Fasteners (Metric)
APPENDIX H MANDATORY REPLACEMENT PARTS
APPENDIX I WARRANTY INFORMATION
Component Under Warranty - TM-9-6115-639-13_270
Component Under Warranty - TM-9-6115-639-13_271
Figure FO-1. Generator Set Electrical Schematic (sheet 1 of 2)
Figure FO-1. Generator Set Electrical Schematic (Sheet 2 of 2)
Figure FO-2. Generator Set Wiring Diagram (Sheet 1 of 4)
Figure FO-2. Generator Set Wiring Diagram (Sheet 2 of 4)
Figure FO-2. Generator Set Wiring Diagram (Sheet 3 of 4)
Figure FO-2. Generator Set Wiring Diagram (Sheet 4 of 4)
Figure FO-3. Engine Wiring Harness Diagram, 60 Hz (Sheet 1 of 2)
Figure FO-3. Engine Wiring Harness Diagram, 60 Hz (Sheet 2 of 2)
Figure FO-4. Engine Wiring Harness Diagram, 400 Hz (Sheet 1 of 2)
Figure FO-4. Engine Wiring Harness Diagram, 400 Hz (Sheet 2 of 2)
Figure FO-5. Control Box Wiring Harness Diagram, 60 Hz (Sheet 1 of 3)
Figure FO-5. Control Box Wiring Harness Diagram, 60 Hz (Sheet 2 of 3)
Figure FO-5. Control Box Wiring Harness Diagram, 60 Hz (Sheet 3 of 3)
Figure FO-6. Control Box Wiring Harness Diagram, 400 Hz (Sheet 1 of 3)
Figure FO-6. Control Box Wiring Harness Diagram, 400 Hz (Sheet 2 of 3)
Figure FO-6. Control Box Wiring Harness Diagram, 400 Hz (Sheet 3 of 3)
