TM-5-6115-640-14P Power Unit PU-753/M (NSN 6115-00-033-1389) MEP-003A 10 Kw 60 Hz Generator Set M116A2 2-Wheel 2-Tire Modified Trailer Manual

CHAPTER 1 INTRODUCTION - TM-5-6115-640-14P_15
Figure 1-1. Identification Plate on AN/MJQ-32
Figure 1-2. Identification Plate on AN/MJQ-33
DIFFERENCES BETWEEN MODELS - TM-5-6115-640-14P_18
Section III. PRINCIPLES OF OPERATION - TM-5-6115-640-14P_19
Figure 1-3. AN/MJQ-32 Three-Quarter Views
Figure 1-4. AN/MJQ-33 Three-Quarter Views.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-5-6115-640-14P_22
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-6115-640-14P_23
Figure 2-1. Switch Box Control Panel
Trailer Operating Procedures
Section II. OPERATION UNDER UNUSUAL CONDITIONS
Explanation of Columns - TM-5-6115-640-14P_27
Routine Inspections - TM-5-6115-640-14P_28
Leakage Definitions - TM-5-6115-640-14P_29
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_31
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_32
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_33
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_34
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_35
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_36
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_37
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_38
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_39
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_40
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_41
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_42
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_43
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-6115-640-14P_44
Section IV. OPERATOR/CREW MAINTENANCE
Figure 3-1. Tarpaulin Installed on AN/MJQ-33
Tarpaulin Support and Bow Assembly Replacement.
Figure 3-3. Tarpaulin Support Replacement on AN/MJQ-33
CHAPTER 4 UNIT MAINTENANCE
Unpacking Power Plant AN/NJQ-32 (Stateside: Classification B/C)
Unpacking Power Plant AN/MJQ-33 (Stateside: Classification B/C)
INSTALLATION - TM-5-6115-640-14P_52
Figure 4-1. Installation of Power Plant; AN/MJQ-33 Shown.
Grounding - TM-5-6115-640-14P_55
Figure 4-2. External Fuel Line Connection
REINSTALLATION AFTER MOVEMENT
GENERATOR LUBRICATION.
Figure 4-3. Rear Leg Prop Lubrication Points.
GENERAL - TM-5-6115-640-14P_60
Table 4-1. Unit Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_61
Table 4-1. Unit Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_62
Table 4-1. Unit Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_63
Table 4-1. Unit Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_64
Table 4-1. Unit Preventive Maintenance Checks and Services - Continued - TM-5-6115-640-14P_65
POWER PLANT TROUBLESHOOTING
Table 4-2. Troubleshooting - Continued - TM-5-6115-640-14P_67
Table 4-2. Troubleshooting - Continued - TM-5-6115-640-14P_68
Section VII. MAINTENANCE OF GENERATOR SETS
Test - TM-5-6115-640-14P_70
Figure 4-4. Five-Wire Switch Box Schematic Diagram. Diagram
Figure 4-5. Switch Box Testing
Light and Wire Assembly Test.
Repair. - TM-5-6115-640-14P_74
Figure 4-6. Switch Box Replacement.
Section IX. SWITCH BOX SWITCH MAINTENANCE
Section X. POST (LOAD) TERMINAL/TERMINAL BOARD MAINTENANCE
Figure 4-7. Load Terminal/Terminal Board Replacement
Section XI. ELECTRICAL LEADS (WIRING) MAINTENANCE
Removal (Switch-to-Load Terminal Wiring)
Figure 4-8. Switch-to-Load Terminal Wire Replacement.
Removal (Ground Wire).
Figure 4-9. Switch Box Ground Wire Replacement.
Section XII. LIGHT AND WIRE ASSEMBLY MAINTENANCE
Figure 4-10. Switch Box Light and Wire Assembly Replacement.
Section XIII. POWER CABLE ASSEMBLY MAINTENANCE
Test.
Figure 4-11. Switch Box Power Cable Replacement.
Installation - TM-5-6115-640-14P_89
Section XIV. ACCESSORY BOX MAINTENANCE
Figure 4-12. Accessory Box Replacement on AN/MJQ-33
Section XV. STOWAGE RACK MAINTENANCE
Figure 4-13. Stowage Rack Assembly Repair and Replacement on AN/MJQ-32.
Runners
Section XVI. BRACKETS/HOLDERS/SUPPORTS AND GROUND STUD MAINTENANCE
Figure 4-14. Fuel Can Bracket Replacement
Figure 4-15. Fire Extinguisher Bracket Replacement
ANTENNA MAST MOUNT REPLACEMENT, AN/MJQ-32 ONLY
Figure 4-16. AN/MJQ-32, Curbside, Exploded View.
CABLE-REEL BRACKET REPAIR AND REPLACEMENT
SPOUT, CAN, HOLDER REPLACEMENT
FUEL ADAPTER HOLDER REPLACEMENT
HAMMER BRACKET ASSEMBLY REPLACEMENT,
Figure 4-17. Hammer Bracket Assembly Replacement on AN/MJQ-32 Only
Figure 4-18. Impact Rod/Fuel Drum Adapter Bracket Assembly Replacement, AN/MJQ-32 Only
DRIVER/PULLER HOLDER REPLACEMENT, AN/MJQ-32 ONLY
Figure 4-19. Driver/Puller Holder Replacement on AN/MJQ-32
POWER CABLE BRACKET REPLACEMENT
Figure 4-20. Switch Box Bracket Replacement.
Figure 4-21. Switch Box Power Cable Bracket Replacement.
GROUND STUD REPLACEMENT
Figure 4-22. Ground Stud Replacement
Section XVII. TRAILER ASSEMBLY MAINTENANCE
TAILLIGHT CABLE ASSEMBLY AND ELECTRICAL LEAD MAINTENANCE.
CHAPTER 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-6115-640-14P_115
GENERATOR SET REPLACEMENT
Figure 5-1. Detaching Generator Set from Trailer
Figure 5-2. Lifting Generator Set from Trailers.
Section III. MAINTENANCE OF SWITCH BOX
Figure 5-3. Switch Box Switch Replacement.
Installation. - TM-5-6115-640-14P_121
WIRING AND POWER CABLES MAINTENANCE
Figure 5-4. Accessory Box Repair on AN/MJQ-33
Section V. MAINTENANCE OF POWER PLANT TRAILERS
FENDER/FENDER EXTENSION REPLACEMENTS, AN/MJQ-32
Removal (Roadside).
Figure 5-5. Fender/Fender Extension Replacement on AN/MJQ-32.
Installation. - TM-5-6115-640-14P_128
TRAILER BED AND FENDER REPAIR AND REPLACEMENT AN/MJQ-33
Figure 5-6. Fender and Bed Replacement on AN/MJQ-33.
Repair - TM-5-6115-640-14P_131
REAR LEG PROP ASSEMBLY REPAIR AND REPLACEMENT.
Figure 5-7. Rear Leg Prop Assembly Replacement
Figure 5-8. Rear Leg Prop Disassembly
TARPAULIN REPAIR, AN/MJQ-33 ONLY
CHAPTER 6 TEST AND INSPECTION AFTER REPAIR - TM-5-6115-640-14P_136
APPENDIX A REFERENCES - TM-5-6115-640-14P_137
APPENDIX A REFERENCES (cont)
TECHNICAL BULLETINS - TM-5-6115-640-14P_139
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-6115-640-14P_140
Column Entries
Tool and Test Equipment Requirements (Section III)
Section II. MAINTENANCE ALLOCATION CHART - TM-5-6115-640-14P_143
Section II. MAINTENANCE ALLOCATION CHART - TM-5-6115-640-14P_144
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION IV. REMARKS - TM-5-6115-640-14P_146
SECTION I. INTRODUCTION - TM-5-6115-640-14P_147
Source Code - TM-5-6115-640-14P_148
Maintenance Code - TM-5-6115-640-14P_149
Recoverability Code - TM-5-6115-640-14P_150
DESCRIPTION AND USABLE ON CODE (UOC) (Column (5)) - TM-5-6115-640-14P_151
EXPLANATION OF COLUMNS (SECTION IV). - TM-5-6115-640-14P_152
FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_153
When National Stock Number or Part Number Is Known - TM-5-6115-640-14P_154
Figure C-1. Generator Set
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_156
Figure C-2. Five-Wire Switch Box
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_158
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_159
Figure C-3. Five-Wire Power Cable
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_161
Figure C-4. Switch Box Electrical Leads
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_163
Figure C-5. Accessory Box, AN/MJQ-33
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_165
Figure C-6. Stowage Rack Assembly, AN/INQ-32
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_167
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_168
Figure C-7. Brackets, Holders, Supports, and Ground Studs, AN/MJQ-32 (Sheet 1 of 3).
Figure C-7. Brackets, Holders, Supports, and Ground Studs, AN/MJQ-32 (Sheet 2 of 3).
Figure C-7. Brackets, Holders , Supports, and Ground Studs, AN/1JQ-32 (Sheet 3 of 3)
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_172
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_173
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_174
Figure C-8. Brackets, Holders, Supports, and Ground Studs, AN/MJQ-33.
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_176
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_177
Figure C-9. Trailer Assembly, AN/NJQ-32.
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_179
Figure C-10. Trailer Assembly, AN/MJQ-33
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_181
Figure C-11. Leg Prop Assembly.
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_183
Figure C-12. Taillight Cable Assembly and Electrical Lead
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_185
Figure C-13. Enclosure, AN/MJQ-33
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_187
DESCRIPTION AND USABLE ON CODES(UOC) - TM-5-6115-640-14P_188
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_190
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_191
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_192
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_193
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_194
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_195
CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX - TM-5-6115-640-14P_196
CROSS-REFERENCE INDEXES PART NUMBER INDEX - TM-5-6115-640-14P_197
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_198
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_199
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_200
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_201
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_202
CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX - TM-5-6115-640-14P_203
APPENDIX D COMPONENTS OF END ITEM LIST AND BASIC ISSUE ITEMS LIST
Figure D-1. Components of End Item (Sheet 1 of 2).
Figure D-1. Components of End Item (Sheet 2 of 2).
Section II. COMPONENTS OF END ITEM - TM-5-6115-640-14P_207
Figure D-2. Basic Issue Items (Sheet 1 of 2).
Figure D-2. Basic Issue Items (Sheet 2 of 2).
Section III. BASIC ISSUE ITEMS - TM-5-6115-640-14P_210
Section III. BASIC ISSUE ITEMS - Continued
APPENDIX F EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
APPENDIX G FABRICATION/ASSEMBLY OF PARTS
Figure G-1. Fabrication of Strapping on Stowage Rack for AN/MJQ-32 (Sheet 1 of 2)
Figure G-1. Fabrication of Strapping on Stowage Rack for AN/MJQ-32 (Sheet 2 of 2)
Figure G-2. Fabrication of Strapping on Trailer for AN/MJO-32 (Sheet 1 of 2)
Figure G-2. Fabrication of Strapping on Trailer for AN/MJQ-32 (Sheet 2 of 2)
Figure G-3. Fabrication of Strapping on Cable-Reel Bracket for AN/MJQ-32 (Sheet 1 of 2).
Figure G-3. Fabrication of Strapping on Cable-Reel Bracket for AN/MJQ-32 (Sheet 2 of 2)
Figure G-4. Fabrication of Strapping on Bow Assembly Holddown for AN/MJQ-33 (Sheet 1 of 2).
Figure G-4. Fabrication of Strapping on Bow Assembly Holddown for AN/MJQ-33 (Sheet 2 of 2).
Figure G-5. Fabrication of Chafe Assembly on Tarpaulin for AN/MJQ-33 (Sheet 1 of 2)
Figure G-5. Fabrication of Chafe Assembly on Tarpaulin for AN/MJQ-33 (Sheet 2 of 2).

Western Governors University

Privacy Statement
Press Release
Contact

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business