Chapter 1. INTRODUCTION - TB-9-6115-645-130011
Section II. EQUIPMENT DESCRIPTION AND DATA - TB-9-6115-645-130012
Figure 1-1. Location of Major Components for 60kw (MEP-806A, MEP-816A).
TABULATED/ILLUSTRATED DATA. - TB-9-6115-645-130014
Section III. PRINCIPLES OF OPERATION - TB-9-6115-645-130015
Chapter 2. OPERATING INSTRUCTIONS - TB-9-6115-645-130017
Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS - TB-9-6115-645-130018
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-645-130019
Leakage Definitions - TB-9-6115-645-130020
Figure 2-1. Operator PMCS Routing Diagram. - TB-9-6115-645-130021
Table 2-1. Operator Preventive Maintenance Checks and Services. - TB-9-6115-645-130022
Section III. OPERATION UNDER USUAL CONDITIONS - TB-9-6115-645-130023
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TB-9-6115-645-130024
Chapter 3. OPERATOR MAINTENANCE - TB-9-6115-645-130025
Section I. TROUBLESHOOTING - TB-9-6115-645-130026
Figure 3-2. Heater Is Not Operating. - TB-9-6115-645-130027
Section II. MAINTENANCE PROCEDURES - TB-9-6115-645-130028
UNIT MAINTENANCE
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-645-130030
Section II. SERVICE UPON RECEIPT - TB-9-6115-645-130031
Page Not Applicable - TB-9-6115-645-130032
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-645-130033
Figure 4-1. Unit PMCS Routing Diagram. - TB-9-6115-645-130034
Table 4-1. Unit Preventive Maintenance Checks and Services. - TB-9-6115-645-130035
Section V. TROUBLESHOOTING - TB-9-6115-645-130036
Figure 4-2. Heater Function Codes Plate. - TB-9-6115-645-130037
Figure 4-3. No Indication of Heater Operation When Switch Is In ON Position. - TB-9-6115-645-130038
Figure 4-4. (dash, dash) Heater Restart Attempted During Purge Cycle. - TB-9-6115-645-130039
Figure 4-6. (10 dots) Overheating. - TB-9-6115-645-130040
Figure 4-8. (2 dots, 2 dots) Flame Cutout - Low. - TB-9-6115-645-130041
Figure 4-10 (4 dots, 4 dots) Glow Plug Defect. - TB-9-6115-645-130042
Figure 4-13 (dash, 2 dots, dash, 2 dots) Over Voltage. - TB-9-6115-645-130043
Figure 4-15 (2 dots, dash, 2 dots, dash) Temperature Sensor Defective. - TB-9-6115-645-130044
Figure 4-17 (2 dots, dash, 3 dots, dash, dot) Temperature Switch Defective. - TB-9-6115-645-130045
Section VI. UNIT MAINTENANCE PROCEDURES. - TB-9-6115-645-130046
Figure 4-20. Control Unit Maintenance. - TB-9-6115-645-130047
HEATER ASSEMBLY MAINTENANCE. - TB-9-6115-645-130048
Figure 4-21. Heater Assembly Maintenance - TB-9-6115-645-130049
FUEL PUMP MAINTENANCE. - TB-9-6115-645-130050
Figure 4-22. Fuel Pump Maintenance. - TB-9-6115-645-130051
HEATER ATTACHMENT MAINTENANCE - TB-9-6115-645-130052
Figure 4-23. Heater Attachment Maintenance. - TB-9-6115-645-130053
PLATE, OPERATION AND HEATER SWITCH MAINTENANCE - TB-9-6115-645-130054
Figure 4-24. Plate, Operation and Heater Switch Maintenance. - TB-9-6115-645-130055
COOLANT HOSE MAINTENANCE - TB-9-6115-645-130056
Figure 4-25 Coolant Hose Maintenance. - TB-9-6115-645-130057
AIR INLET AND EXHAUST HOSE MAINTENANCE. - TB-9-6115-645-130058
Figure 4-26. Air Inlet and Exhaust Hose Maintenance. - TB-9-6115-645-130059
WIRING HARNESS MAINTENANCE. - TB-9-6115-645-130060
Figure 4-27. Wiring Harness Maintenance. - TB-9-6115-645-130061
IGNITER/GLOW PLUG AND RESISTOR MAINTENANCE. - TB-9-6115-645-130062
Figure 4-28. Igniter/Glow Plug And Resistor Maintenance. - TB-9-6115-645-130063
FUEL LINE MAINTENANCE. - TB-9-6115-645-130064
Figure 4-29. Fuel Line Maintenance. - TB-9-6115-645-130065
FUNCTION CODES PLATE MAINTENANCE. - TB-9-6115-645-130066
Figure 4-30. Function Codes Plate Maintenance. - TB-9-6115-645-130067
COOLANT PUMP MAINTENANCE. - TB-9-6115-645-130068
Figure 4-31. Coolant Pump Maintenance. - TB-9-6115-645-130069
BREATHER TUBE HEATER ASSEMBLY. - TB-9-6115-645-130070
Figure 4-32. Breather Tube Heater Assembly - TB-9-6115-645-130071
ROPE HEATER. - TB-9-6115-645-130072
THERMOSTAT ASSEMBLY. - TB-9-6115-645-130073
Section VII. REMOVAL INSTRUCTIONS - TB-9-6115-645-130074
Figure 4-35. Heater Assembly - TB-9-6115-645-130075
Figure 4-36. Wiring Harness Removal - TB-9-6115-645-130076
Figure 4-37. Control Unit Removal - TB-9-6115-645-130077
Figure 4-38. Cover And Instrument Panel Removal - TB-9-6115-645-130078
Figure 4-39. Fuel Pump and Lines Removal - TB-9-6115-645-130079
Figure 4-40. Coolant Inlet Hose Removal - TB-9-6115-645-130080
Figure 4-41. Coolant Outlet Hose Removal - TB-9-6115-645-130081
Figure 4-42. Breather Tube Heater Assembly - TB-9-6115-645-130082
Figure 4-43. Exhaust Hose Removal - TB-9-6115-645-130083
Figure 4-44. Heater Assembly. - TB-9-6115-645-130084
Chapter 5. DIRECT SUPPORT MAINTENANCE - TB-9-6115-645-130085
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-645-130086
Section II. INSTALLATION INSTRUCTIONS - TB-9-6115-645-130087
Figure 5-1. Heater Hose Assembly
Figure 5-2. Heater Assembly
Figure 5-3. Wiring Harness Assembly
Figure 5-4. Coolant Inlet Hose Assembly.
Figure 5-5. Coolant Outlet Hose Assembly.
Figure 5-6. Control Unit Assembly.
Figure 5-7. Fuel Pump and Lines Assembly
Figure 5-8. Exhaust Hose Assembly
Figure 5-9. Cover and Instrument Panel Assembly.
Figure 5-10. Breather Tube Heater Assembly
INSTALLATION - TB-9-6115-645-130098
Appendix A. REFERENCES - TB-9-6115-645-130099
REFERENCES (cont) - TB-9-6115-645-130100
Appendix B. MAINTENANCE ALLOCATION CHART (MAC) - TB-9-6115-645-130101
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. - TB-9-6115-645-130102
EXPLANATION OF COLUMNS IN TOOLS AND TEST EQUIPMENT REQUIREMENTS, SECTION III - TB-9-6115-645-130103
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 60kW GENERATOR
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 60kW GENERATOR (cont) - TB-9-6115-645-130105
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 60kW GENERATOR (cont) - TB-9-6115-645-130106
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR WINTERIZATION KIT, 60kW GENERATOR
Section IV. REMARKS - TB-9-6115-645-130108
Appendix C. UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) - TB-9-6115-645-130109
SECTION I. INTRODUCTION - TB-9-6115-645-130110
EXPLANATION OF COLUMNS (Section II) - TB-9-6115-645-130111
Recoverability Code - TB-9-6115-645-130112
EXPLANATION OF COLUMNS (Sections IV). - TB-9-6115-645-130113
HOW TO LOCATE REPAIR PARTS. - TB-9-6115-645-130114
Section II. Repair Parts List - TB-9-6115-645-130115
Figure C-2. Control Unit, NSN 2915-01-482-8924, P/N: 25 1600 50 00 00
Section II. Repair Parts List (Cont)
Figure C-3. Operation & Function Code Plates
Section II. Repair Parts List-(Con't) - TB-9-6115-645-130119
Figure C-4. Pump, Fuel, Electrical, NSN 2910-01-483-4069, P/N 25-1600 45 00 00, And Attachments
Section II. Repair Parts List-(Con't) - TB-9-6115-645-130121
Figure C-5. Heater Coolant Engine, NSN 2990-01-483-4051, P/N: 25 1733 01, & Attachments
Figure C-6 Heater Assembly Attachments - TB-9-6115-645-130123
Figure C-7 Coolant Hoses and Attachments - TB-9-6115-645-130124
Section II. Repair Parts List-(Con't) - TB-9-6115-645-130125
Figure C-8. Air Inlet/Exhaust Hoses - TB-9-6115-645-130126
Figure C-9. Wiring Harness, J1; NSN 6150-01-496-7715, P/N 501-103-0036
WIRE LIST - TB-9-6115-645-130128
Figure C-10. Breather Tube Assembly
Section II. Repair Parts List-(Con't) - TB-9-6115-645-130131
Figure C-11. Rope Heater Assembly, P/N 98-2055
Figure C-12. Thermostat Assembly, P/N 96-23711
Table C-1. Bulk Items
NATIONAL STOCK NUMBER INDEX - TB-9-6115-645-130136
NATIONAL STOCK NUMBER INDEX-(Con't)
PART NUMBER INDEX - TB-9-6115-645-130138
PART NUMBER INDEX (Con't) - TB-9-6115-645-130139
Appendix D. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TB-9-6115-645-130141
EXPLANATION OF COLUMNS - TB-9-6115-645-130142
Section II. COMPONENTS OF END ITEM - TB-9-6115-645-130143
Section III. BASIC ISSUE ITEMS - TB-9-6115-645-130144
Page Not Applicable - TB-9-6115-645-130145
Appendix F. EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS LIST - TB-9-6115-645-130147
Section II. TABLE OF EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS - TB-9-6115-645-130148
Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS - TB-9-6115-645-130149
Figure G-1. Electrical Lead P/N 98-2049-3 - TB-9-6115-645-130150
Figure G-2. Electrical Lead P/N 98-2049-5 - TB-9-6115-645-130151
Figure G-3. Electrical Lead P/N 98-2050 - TB-9-6115-645-130152
Figure G-4. Electrical Lead P/N 2049-6 - TB-9-6115-645-130153
Figure G-5. Electrical Lead P/N 2049-7 - TB-9-6115-645-130154
Figure G-6 Thermostat Assembly, 96-23711 - TB-9-6115-645-130155
TB-9-6115-645-13 Winterization Kit Installed On Generator Set Skid Mounted Tactical Quiet 60kw 50/60 and 400 Hz MEP-806A (60Hz) MEP-816A (400Hz) Manual