Chapter 1. INTRODUCTION - TB-9-6115-641-130011
Section II. EQUIPMENT DESCRIPTION AND DATA - TB-9-6115-641-130012
Figure 1-1. Location of Major Components for 5kW (MEP-802A, MEP-812A).
TABULATED/ILLUSTRATED DATA. - TB-9-6115-641-130014
Section III. PRINCIPLES OF OPERATION - TB-9-6115-641-130015
Chapter 2. OPERATING INSTRUCTIONS - TB-9-6115-641-130017
Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS - TB-9-6115-641-130018
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-641-130019
Leakage Definitions - TB-9-6115-641-130020
Figure 2-1. Operator PMCS Routing Diagram. - TB-9-6115-641-130021
Table 2-1. Operator Preventive Maintenance Checks and Services. - TB-9-6115-641-130022
Section III. OPERATION UNDER USUAL CONDITIONS - TB-9-6115-641-130023
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TB-9-6115-641-130024
Chapter 3. OPERATOR MAINTENANCE - TB-9-6115-641-130025
Section I. TROUBLESHOOTING - TB-9-6115-641-130026
Figure 3-2. Heater Is Not Operating. - TB-9-6115-641-130027
Section II. MAINTENANCE PROCEDURES - TB-9-6115-641-130028
Chapter 4. UNIT MAINTENANCE - TB-9-6115-641-130029
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-641-130030
Section II. SERVICE UPON RECEIPT - TB-9-6115-641-130031
Section III. UNIT LUBRICATION
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-641-130033
Figure 4-1. Unit PMCS Routing Diagram. - TB-9-6115-641-130034
Table 4-1. Unit Preventive Maintenance Checks and Services. - TB-9-6115-641-130035
Section V. TROUBLESHOOTING - TB-9-6115-641-130036
Figure 4-2. Heater Function Codes Plate. - TB-9-6115-641-130037
Figure 4-3. No Indication of Heater Operation When Switch Is In ON Position. - TB-9-6115-641-130038
Figure 4-4. (dash, dash) Heater Restart Attempted During Purge Cycle. - TB-9-6115-641-130039
Figure 4-6. (10 dots) Overheating. - TB-9-6115-641-130040
Figure 4-8. (2 dots, 2 dots) Flame Cutout Low. - TB-9-6115-641-130041
Figure 4-10 (4 dots, 4 dots) Glow Plug Defect. - TB-9-6115-641-130042
Figure 4-13 (dash, 2 dots, dash 2 dots) Over Voltage. - TB-9-6115-641-130043
Figure 4-15 (2 dots, dash, 2 dots, dash) Temperature Sensor Defective. - TB-9-6115-641-130044
Figure 4-17 (2 dots, dash, 3 dots, dash, dot) Temperature Switch Defective. - TB-9-6115-641-130045
Section VI. UNIT MAINTENANCE PROCEDURES. - TB-9-6115-641-130046
Figure 4-20. Control Unit Maintenance. - TB-9-6115-641-130047
HEATER ASSEMBLY MAINTENANCE. - TB-9-6115-641-130048
Figure 4-21. Heater Assembly Maintenance. - TB-9-6115-641-130049
FUEL PUMP MAINTENANCE. - TB-9-6115-641-130050
Figure 4-22. Fuel Pump Maintenance. - TB-9-6115-641-130051
HEATER ATTACHMENT MAINTENANCE. - TB-9-6115-641-130052
Figure 4-23. Heater Attachment Maintenance. - TB-9-6115-641-130053
PLATE, OPERATION AND HEATER SWITCH MAINTENANCE - TB-9-6115-641-130054
Figure 4-24. Plate, Operation and Heater Switch Maintenance. - TB-9-6115-641-130055
COOLANT HOSE MAINTENANCE - TB-9-6115-641-130056
Figure 4-25 Coolant Hose Maintenance. - TB-9-6115-641-130057
AIR INLET AND EXHAUST HOSE MAINTENANCE. - TB-9-6115-641-130058
Figure 4-26. Air Inlet and Exhaust Hose Maintenance. - TB-9-6115-641-130059
WIRING HARNESS MAINTENANCE. - TB-9-6115-641-130060
Figure 4-27. Wiring Harness Maintenance. - TB-9-6115-641-130061
IGNITOR/GLOW PLUG AND RESISTOR MAINTENANCE. - TB-9-6115-641-130062
Figure 4-28. Ignitor/Glow Plug And Resistor Maintenance. - TB-9-6115-641-130063
FUEL LINE MAINTENANCE. - TB-9-6115-641-130064
Figure 4-29. Fuel Line Maintenance. - TB-9-6115-641-130065
FUNCTION CODES PLATE MAINTENANCE. - TB-9-6115-641-130066
Figure 4-30. Function Codes Plate Maintenance. - TB-9-6115-641-130067
COOLANT PUMP MAINTENANCE. - TB-9-6115-641-130068
Figure 4-31. Coolant Pump Maintenance. - TB-9-6115-641-130069
Section VII. REMOVAL INSTRUCTIONS - TB-9-6115-641-130070
Figure 4-32. Control Unit Removal. - TB-9-6115-641-130071
Figure 4-33. Cover and Instrument Panel. - TB-9-6115-641-130072
Figure 4-34. Wiring Harness Removal. - TB-9-6115-641-130073
Figure 4-35. Fuel System Removal. - TB-9-6115-641-130074
Figure 4-36. Fuel Pump Removal. - TB-9-6115-641-130075
Figure 4-37. Exhaust System and Brace Removal. - TB-9-6115-641-130076
Figure 4-38. Coolant System Removal. - TB-9-6115-641-130077
Figure 4-39. Heater Assembly Removal. - TB-9-6115-641-130078
Chapter 5. DIRECT SUPPORT MAINTENANCE - TB-9-6115-641-130079
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-641-130080
Section II. INSTALLATION INSTRUCTIONS - TB-9-6115-641-130081
Figure 5-1. Control Unit Assembly. - TB-9-6115-641-130082
Figure 5-2. Fuel System Assembly. - TB-9-6115-641-130083
Figure 5-3. Bulkhead Housing. - TB-9-6115-641-130084
Figure 5-4. Heater Assembly. - TB-9-6115-641-130085
Figure 5-5. Fuel Pump Assembly. - TB-9-6115-641-130086
Figure 5-6. Expansion Plug. - TB-9-6115-641-130087
Figure 5-7. Coolant Hoses. - TB-9-6115-641-130088
Figure 5-8. Exhaust Hose and Heater Brace. - TB-9-6115-641-130089
Figure 5-9. Butt Joint. - TB-9-6115-641-130090
Figure 5-10. Fuse and Wiring Harness. - TB-9-6115-641-130091
Figure 5-11. Cover and Instrument Panel. - TB-9-6115-641-130092
INSTALLATION - TB-9-6115-641-130093
Appendix A. REFERENCES - TB-9-6115-641-130095
REFERENCES (cont) - TB-9-6115-641-130096
Appendix B. MAINTENANCE ALLOCATION CHART (MAC) - TB-9-6115-641-130097
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. - TB-9-6115-641-130098
EXPLANATION OF COLUMNS IN TOOLS AND TEST EQUIPMENT REQUIREMENTS, SECTION III - TB-9-6115-641-130099
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 5kW GENERATOR
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 5kW GENERATOR (cont)
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR WINTERIZATION KIT, 5kW GENERATOR
Section IV. REMARKS - TB-9-6115-641-130103
Appendix C. UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) - TB-9-6115-641-130105
SECTION I. INTRODUCTION - TB-9-6115-641-130106
EXPLANATION OF COLUMNS (Section II) - TB-9-6115-641-130107
Recoverability Code - TB-9-6115-641-130108
EXPLANATION OF COLUMNS (Section IV). - TB-9-6115-641-130109
HOW TO LOCATE REPAIR PARTS. - TB-9-6115-641-130110
Repair Parts List - TB-9-6115-641-130111
Figure C-2. Control Unit, NSN: 2915-01-482-8924, PN: 25 1600 50 00 00 - TB-9-6115-641-130112
Figure C-3. Operating Plate and Switch - TB-9-6115-641-130114
Repair Parts List - TB-9-6115-641-130115
Figure C-4. Fuel Pump - TB-9-6115-641-130116
Repair Parts List - TB-9-6115-641-130117
Figure C-5. Heater Assembly, NSN: 2990-01-483-4051, PN: 25 1733 01 - TB-9-6115-641-130118
Figure C-6. Heater Assembly Attachments - TB-9-6115-641-130120
Repair Parts List - TB-9-6115-641-130121
Figure C-7 Coolant Hoses and Attachments - TB-9-6115-641-130122
Repair Parts List - TB-9-6115-641-130123
Figure C-8. Exhaust Hoses and Heater Brace - TB-9-6115-641-130124
Repair Parts List - TB-9-6115-641-130125
Figure C-9. Wiring Harness, J1 (38453) PN 501-103-0037 - TB-9-6115-641-130126
WIRE LIST - TB-9-6115-641-130127
Figure C-10. Electrical Leads-Bulk Items - TB-9-6115-641-130128
Repair Parts List - TB-9-6115-641-130129
NATIONAL STOCK NUMBER INDEX - TB-9-6115-641-130131
Section IV. National Stock Number Index (Con't)
PART NUMBER INDEX - TB-9-6115-641-130133
Section IV. Part Number Index (Con't)
Appendix D. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TB-9-6115-641-130135
EXPLANATION OF COLUMNS - TB-9-6115-641-130136
Section II. COMPONENTS OF END ITEM - TB-9-6115-641-130137
Section III. BASIC ISSUE ITEMS - TB-9-6115-641-130138
Page Not Applicable - TB-9-6115-641-130139
Appendix F. EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS LIST - TB-9-6115-641-130141
Section II. TABLE OF EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS - TB-9-6115-641-130142
Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS - TB-9-6115-641-130143
Figure G-1. Electrical Lead P/N 98-2049-1 - TB-9-6115-641-130144
Figure G-2. Electrical Lead P/N 98-2049-2 - TB-9-6115-641-130145
Figure G-3. Electrical Lead P/N 98-2050 - TB-9-6115-641-130146
TB-9-6115-641-13 Winterization Kit Installed On Generator Set Skid Mounted Tactical Quiet 5kw 60 and 400 Hz MEP-802A (60Hz) MEP-812A (400Hz) Manual
Section II. EQUIPMENT DESCRIPTION AND DATA - TB-9-6115-641-130012
Figure 1-1. Location of Major Components for 5kW (MEP-802A, MEP-812A).
TABULATED/ILLUSTRATED DATA. - TB-9-6115-641-130014
Section III. PRINCIPLES OF OPERATION - TB-9-6115-641-130015
Chapter 2. OPERATING INSTRUCTIONS - TB-9-6115-641-130017
Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS - TB-9-6115-641-130018
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-641-130019
Leakage Definitions - TB-9-6115-641-130020
Figure 2-1. Operator PMCS Routing Diagram. - TB-9-6115-641-130021
Table 2-1. Operator Preventive Maintenance Checks and Services. - TB-9-6115-641-130022
Section III. OPERATION UNDER USUAL CONDITIONS - TB-9-6115-641-130023
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TB-9-6115-641-130024
Chapter 3. OPERATOR MAINTENANCE - TB-9-6115-641-130025
Section I. TROUBLESHOOTING - TB-9-6115-641-130026
Figure 3-2. Heater Is Not Operating. - TB-9-6115-641-130027
Section II. MAINTENANCE PROCEDURES - TB-9-6115-641-130028
Chapter 4. UNIT MAINTENANCE - TB-9-6115-641-130029
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-641-130030
Section II. SERVICE UPON RECEIPT - TB-9-6115-641-130031
Section III. UNIT LUBRICATION
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-641-130033
Figure 4-1. Unit PMCS Routing Diagram. - TB-9-6115-641-130034
Table 4-1. Unit Preventive Maintenance Checks and Services. - TB-9-6115-641-130035
Section V. TROUBLESHOOTING - TB-9-6115-641-130036
Figure 4-2. Heater Function Codes Plate. - TB-9-6115-641-130037
Figure 4-3. No Indication of Heater Operation When Switch Is In ON Position. - TB-9-6115-641-130038
Figure 4-4. (dash, dash) Heater Restart Attempted During Purge Cycle. - TB-9-6115-641-130039
Figure 4-6. (10 dots) Overheating. - TB-9-6115-641-130040
Figure 4-8. (2 dots, 2 dots) Flame Cutout Low. - TB-9-6115-641-130041
Figure 4-10 (4 dots, 4 dots) Glow Plug Defect. - TB-9-6115-641-130042
Figure 4-13 (dash, 2 dots, dash 2 dots) Over Voltage. - TB-9-6115-641-130043
Figure 4-15 (2 dots, dash, 2 dots, dash) Temperature Sensor Defective. - TB-9-6115-641-130044
Figure 4-17 (2 dots, dash, 3 dots, dash, dot) Temperature Switch Defective. - TB-9-6115-641-130045
Section VI. UNIT MAINTENANCE PROCEDURES. - TB-9-6115-641-130046
Figure 4-20. Control Unit Maintenance. - TB-9-6115-641-130047
HEATER ASSEMBLY MAINTENANCE. - TB-9-6115-641-130048
Figure 4-21. Heater Assembly Maintenance. - TB-9-6115-641-130049
FUEL PUMP MAINTENANCE. - TB-9-6115-641-130050
Figure 4-22. Fuel Pump Maintenance. - TB-9-6115-641-130051
HEATER ATTACHMENT MAINTENANCE. - TB-9-6115-641-130052
Figure 4-23. Heater Attachment Maintenance. - TB-9-6115-641-130053
PLATE, OPERATION AND HEATER SWITCH MAINTENANCE - TB-9-6115-641-130054
Figure 4-24. Plate, Operation and Heater Switch Maintenance. - TB-9-6115-641-130055
COOLANT HOSE MAINTENANCE - TB-9-6115-641-130056
Figure 4-25 Coolant Hose Maintenance. - TB-9-6115-641-130057
AIR INLET AND EXHAUST HOSE MAINTENANCE. - TB-9-6115-641-130058
Figure 4-26. Air Inlet and Exhaust Hose Maintenance. - TB-9-6115-641-130059
WIRING HARNESS MAINTENANCE. - TB-9-6115-641-130060
Figure 4-27. Wiring Harness Maintenance. - TB-9-6115-641-130061
IGNITOR/GLOW PLUG AND RESISTOR MAINTENANCE. - TB-9-6115-641-130062
Figure 4-28. Ignitor/Glow Plug And Resistor Maintenance. - TB-9-6115-641-130063
FUEL LINE MAINTENANCE. - TB-9-6115-641-130064
Figure 4-29. Fuel Line Maintenance. - TB-9-6115-641-130065
FUNCTION CODES PLATE MAINTENANCE. - TB-9-6115-641-130066
Figure 4-30. Function Codes Plate Maintenance. - TB-9-6115-641-130067
COOLANT PUMP MAINTENANCE. - TB-9-6115-641-130068
Figure 4-31. Coolant Pump Maintenance. - TB-9-6115-641-130069
Section VII. REMOVAL INSTRUCTIONS - TB-9-6115-641-130070
Figure 4-32. Control Unit Removal. - TB-9-6115-641-130071
Figure 4-33. Cover and Instrument Panel. - TB-9-6115-641-130072
Figure 4-34. Wiring Harness Removal. - TB-9-6115-641-130073
Figure 4-35. Fuel System Removal. - TB-9-6115-641-130074
Figure 4-36. Fuel Pump Removal. - TB-9-6115-641-130075
Figure 4-37. Exhaust System and Brace Removal. - TB-9-6115-641-130076
Figure 4-38. Coolant System Removal. - TB-9-6115-641-130077
Figure 4-39. Heater Assembly Removal. - TB-9-6115-641-130078
Chapter 5. DIRECT SUPPORT MAINTENANCE - TB-9-6115-641-130079
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-641-130080
Section II. INSTALLATION INSTRUCTIONS - TB-9-6115-641-130081
Figure 5-1. Control Unit Assembly. - TB-9-6115-641-130082
Figure 5-2. Fuel System Assembly. - TB-9-6115-641-130083
Figure 5-3. Bulkhead Housing. - TB-9-6115-641-130084
Figure 5-4. Heater Assembly. - TB-9-6115-641-130085
Figure 5-5. Fuel Pump Assembly. - TB-9-6115-641-130086
Figure 5-6. Expansion Plug. - TB-9-6115-641-130087
Figure 5-7. Coolant Hoses. - TB-9-6115-641-130088
Figure 5-8. Exhaust Hose and Heater Brace. - TB-9-6115-641-130089
Figure 5-9. Butt Joint. - TB-9-6115-641-130090
Figure 5-10. Fuse and Wiring Harness. - TB-9-6115-641-130091
Figure 5-11. Cover and Instrument Panel. - TB-9-6115-641-130092
INSTALLATION - TB-9-6115-641-130093
Appendix A. REFERENCES - TB-9-6115-641-130095
REFERENCES (cont) - TB-9-6115-641-130096
Appendix B. MAINTENANCE ALLOCATION CHART (MAC) - TB-9-6115-641-130097
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. - TB-9-6115-641-130098
EXPLANATION OF COLUMNS IN TOOLS AND TEST EQUIPMENT REQUIREMENTS, SECTION III - TB-9-6115-641-130099
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 5kW GENERATOR
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 5kW GENERATOR (cont)
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR WINTERIZATION KIT, 5kW GENERATOR
Section IV. REMARKS - TB-9-6115-641-130103
Appendix C. UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) - TB-9-6115-641-130105
SECTION I. INTRODUCTION - TB-9-6115-641-130106
EXPLANATION OF COLUMNS (Section II) - TB-9-6115-641-130107
Recoverability Code - TB-9-6115-641-130108
EXPLANATION OF COLUMNS (Section IV). - TB-9-6115-641-130109
HOW TO LOCATE REPAIR PARTS. - TB-9-6115-641-130110
Repair Parts List - TB-9-6115-641-130111
Figure C-2. Control Unit, NSN: 2915-01-482-8924, PN: 25 1600 50 00 00 - TB-9-6115-641-130112
Figure C-3. Operating Plate and Switch - TB-9-6115-641-130114
Repair Parts List - TB-9-6115-641-130115
Figure C-4. Fuel Pump - TB-9-6115-641-130116
Repair Parts List - TB-9-6115-641-130117
Figure C-5. Heater Assembly, NSN: 2990-01-483-4051, PN: 25 1733 01 - TB-9-6115-641-130118
Figure C-6. Heater Assembly Attachments - TB-9-6115-641-130120
Repair Parts List - TB-9-6115-641-130121
Figure C-7 Coolant Hoses and Attachments - TB-9-6115-641-130122
Repair Parts List - TB-9-6115-641-130123
Figure C-8. Exhaust Hoses and Heater Brace - TB-9-6115-641-130124
Repair Parts List - TB-9-6115-641-130125
Figure C-9. Wiring Harness, J1 (38453) PN 501-103-0037 - TB-9-6115-641-130126
WIRE LIST - TB-9-6115-641-130127
Figure C-10. Electrical Leads-Bulk Items - TB-9-6115-641-130128
Repair Parts List - TB-9-6115-641-130129
NATIONAL STOCK NUMBER INDEX - TB-9-6115-641-130131
Section IV. National Stock Number Index (Con't)
PART NUMBER INDEX - TB-9-6115-641-130133
Section IV. Part Number Index (Con't)
Appendix D. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TB-9-6115-641-130135
EXPLANATION OF COLUMNS - TB-9-6115-641-130136
Section II. COMPONENTS OF END ITEM - TB-9-6115-641-130137
Section III. BASIC ISSUE ITEMS - TB-9-6115-641-130138
Page Not Applicable - TB-9-6115-641-130139
Appendix F. EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS LIST - TB-9-6115-641-130141
Section II. TABLE OF EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS - TB-9-6115-641-130142
Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS - TB-9-6115-641-130143
Figure G-1. Electrical Lead P/N 98-2049-1 - TB-9-6115-641-130144
Figure G-2. Electrical Lead P/N 98-2049-2 - TB-9-6115-641-130145
Figure G-3. Electrical Lead P/N 98-2050 - TB-9-6115-641-130146
TB-9-6115-641-13 Winterization Kit Installed On Generator Set Skid Mounted Tactical Quiet 5kw 60 and 400 Hz MEP-802A (60Hz) MEP-812A (400Hz) Manual
