TM 9-6115-729-24
0098
WARNINGS
High voltage is produced when this generator set is in operation. Make sure unit is completely shut
down and free of any power source before attempting any repair or maintenance on the unit.
Failure to comply can cause injury or death to personnel.
High voltage is produced when the generator set is in operation. Never attempt to start or
maintain the generator set unless it is properly grounded. Failure to comply can cause injury or
death to personnel.
WARNING
When running, generator set engine has hot metal surfaces that will burn flesh on contact. Shut
down generator set, and allow engine to cool before performing checks, services, and
maintenance. Wear gloves and additional protective clothing as required. Failure to comply can
cause injury or death to personnel.
REMOVAL
1. Attach suitable lifting device with at least 2000 lb (907 kg) capacity to front lifting bracket (Figure 1, Item 1) and
rear lifting bracket (Figure 1, Item 2) on engine (Figure 1, Item 3) and take slack out of lifting device.
2. Tag and disconnect wires from fuel level switch (WP 0055).
3. Tag and disconnect wires from alternator (WP 0072).
4. Tag and disconnect wires from fuel level sender (WP 0061).
5. Tag and disconnect magnetic speed pickup from engine harness connector ENG-P14 (WP 0100).
6. Tag and disconnect turbo inlet pressure sensor from engine harness connector ENG-P15 (WP 0100).
7. Tag and disconnect low coolant sensor from engine harness connector ENG-P16 (WP 0100).
8. Tag and disconnect engine harness connector ENG-P1 from ECM connector J1 (WP 0090).
9. Tag and disconnect fuel hose from engine fuel pump (WP 0056).
10. Tag and disconnect all wires and cables from starter (WP 0074).
11. Tag and disconnect winterization heater hoses from engine (if installed) (WP 0092).
12. Remove two locknuts (Figure 1, Item 4), two screws (Figure 1, Item 5), four washers (Figure 1, Item 6), and
two snubbing washers (Figure 1, Item 7) and bottom engine shock mounts (Figure 1, Item 8).
13. Loosen two nuts (Figure 1, Item 9) and snug down two jackscrews (Figure 1, Item 10). Retighten two nuts.
14. Adjust generator jackscrews to support generator (WP 0097).
15. Remove hardware connecting generator to engine and flywheel (WP 0097).
0098-2