-
TM-9-6115-669-13P0001.gif
TM-9-6115-669-13P0002.gif
TM-9-6115-669-13P0003.gif
TM-9-6115-669-13P0004.gif
TM-9-6115-669-13P0005.gif
Tm-9-6115-671-14
-
Chapter 1 Introduction
-
Figure 1-1. 30 Kw Tactical Quiet Generator Set
-
Reporting Equipment Improvement Recommendation (Eir)
-
Section Ii. Equipment Description And Data
-
Table 1-1. Tabulated Data
-
Table 1-1. Tabulated Data (Continued)
-
Figure 1-2. Locations Of Data Plates And Access Doors (Front And Right Side)
-
Figure 1-3. Locations Of Data Plates And Access Doors (Rear And Left Side)
-
Figure 1-4. Operating Instruction Plate, Mep-805b
-
Figure 1-5. Operating Instruction Plate, Mep-815b
-
Figure 1-6. Identification Plate, Mep-805b And Mep-815b
-
Figure 1-13. External Fuel Supply Plate
-
Figure 1-14. Battery Connection Instruction Plate
-
Figure 1-16. Fuel System Diagram Plate
-
Differences Between Models
-
Section Iii. Principles Of Operation
-
Figure 1-19. Fault System Flow Diagram
-
Governor Control System
-
Figure 1-20. Governor Control System Flow Diagram
-
Figure 1-21. Voltage Regulation System Flow Diagram
-
Figure 1-22. Fuel System Flow Diagram
-
Generator Set Cooling System
-
Figure 1-23. Generator Set Cooling System Flow Diagram
-
Engine Cooling System
-
Figure 1-24. Engine Cooling System Flow Diagram
-
Figure 1-25. Lubrication System Flow Diagram
-
Figure 1-26. Engine Air Intake And Exhaust System Flow Diagram
-
Output Supply System
-
Figure 1-27. Output Supply System Flow Diagram
-
Generator Assembly
-
Figure 1-28. Brushless Generator Schematic
-
Generator Set Controls
-
Figure 1-29. Engine Starting System Flow Diagram
-
Field Flash
-
Location And Description Of Major Components
-
Figure 1-30. 30 Kw Generator Set Components
-
Figure 1-30. 30 Kw Generator Set Components Cont.
-
Batteries
-
Chapter 2 Operating Instructions
-
Figure 2-1. Dcs Controls And Indicators
-
Table 2-1. Dcs Controls And Indicators
-
Table 2-1. Dcs Controls And Indicators (Continued)
-
Figure 2-2. Cim Display Screen Controls And Indicators
-
Table 2-2. Cim Display Screen Controls And Indicators
-
Table 2-3. Faults
-
Table 2-3. Faults (Continued)
-
Figure 2-3. Diagnostic Controls And Indicators
-
Figure 2-3. Diagnostic Controls And Indicators Cont.
-
Table 2-4. Diagnostic Controls And Indicators
-
Table 2-4. Diagnostic Controls And Indicators (Continued)
-
Table 2-4. Diagnostic Controls And Indicators (Continued)
-
Table 2-4. Diagnostic Controls And Indicators (Continued)
-
Procedures Column
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs) Cont.
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs)
(Continued)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs)
(Continued)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs)
(Continued)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs)
(Continued)
-
Indoor Installation
-
Figure 2-5. Minimum Enclosure Clearance Measurements
-
Assembly And Preparation For Use
-
Figure 2-6. Grounding Connections
-
Installation Of Load Cables
-
Figure 2-7. Installation Of Load Cables
-
Figure 2-8. Generator Set Controls
-
Self Test
-
Operating Procedure
-
Shut Down Generator Set
-
Figure 2-9. Cim Display Screen Controls And Indicators
-
Parallel Unit Operation (Load Sharing)
-
Figure 2-10. Parallel Operation Setup
-
Operation
-
Remove From Parallel Operation
-
Tqg Remote Software Installation
-
Tqg Remote Software Installation Cont.
-
Preparation For Movement
-
Figure 2-11. Remote Pc Display Modes
-
Figure 2-12. Remote Pc Setup
-
Operation In Extreme Heat Above 120 F (48.8 C)
-
Operation Under Rainy Or Humid Conditions
-
Operation At High Altitudes
-
Figure 2-13. Nato Slave Receptacle
-
Nuclear, Biological, And Chemical (Nbc) Decontamination Procedures
-
Chapter 2 Operating Instructions
-
Figure 2-1. Dcs Controls And Indicators
-
Table 2-1. Dcs Controls And Indicators
-
Table 2-1. Dcs Controls And Indicators (Continued)
-
Figure 2-2. Cim Display Screen Controls And Indicators
-
Table 2-2. Cim Display Screen Controls And Indicators
-
Table 2-3. Faults
-
Table 2-3. Faults (Continued)
-
Figure 2-3. Diagnostic Controls And Indicators (Sheet 1 Of 2)
-
Figure 2-3. Diagnostic Controls And Indicators (Sheet 2 Of 2)
-
Table 2-4. Diagnostic Controls And Indicators
-
Table 2-4. Diagnostic Controls And Indicators (Continued)
-
Table 2-4. Diagnostic Controls And Indicators (Continued)
-
Table 2-4. Diagnostic Controls And Indicators (Continued)
-
Procedures Column
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs) (Cont)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs) (Cont)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs) (Cont)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs) (Cont)
-
Table 2-5. Operator Preventive Maintenance Checks And Services (Pmcs) (Cont)
-
Indoor Installation
-
Figure 2-5. Minimum Enclosure Clearance Measurements
-
Assembly And Preparation For Use
-
Figure 2-6. Grounding Connections
-
Installation Of Load Cables
-
Figure 2-7. Installation Of Load Cables
-
Figure 2-8. Generator Set Controls
-
Self Test.
-
Operating Procedure
-
Start Generator Set
-
Figure 2-9. Cim Display Screen Controls And Indicators
-
Parallel Unit Operation (Load Sharing).
-
Figure 2-10. Parallel Operation Setup
-
Operation
-
Remote Operation
-
Tqg Remote Software Installation
-
Tqg Remote Software Installation (Cont)
-
Preparation For Movement
-
Figure 2-11. Remote Pc Display Modes
-
Figure 2-12. Remote Pc Setup
-
Operation In Extreme Heat Above 120 F (48.8 C)
-
Operation Under Rainy Or Humid Conditions
-
Operation At High Altitudes
-
Figure 2-13. Nato Slave Receptacle
-
Operation While Contaminated
-
Chapter 3 Operator Maintenance Instructions
-
Table 3-1. Operator Troubleshooting
-
Engine Cranks But Fails To Start
-
Engine Starts But Stops When Engine Control Switch Is Released From Start
-
Engine Stops Suddenly
-
Engine Knocks
-
Engine Does Not Develop Full Power
-
Engine Exhaust Smokes
-
Engine Oil Pressure Low
-
Engine Overheating
-
Generator Set Fails To Parallel Correctly
-
Generator Set Fails To Parallel Correctly (Continued)
-
Cim Display Screen Does Not Display And Backlight Does Not Light
-
Cim Display Screen Battery Vdc Indicator Shows Excessive Charging After
Prolonged Operation
-
Cim Display Screen Voltage Gage Fluctuates
-
Cim Display Screen Freq Gage Fluctuates
-
Cim Display Screen Does Not Respond To Keypad Input Tes
-
Section Iii. Operator Maintenance Procedures
-
Service.
-
Air Cleaner Assembly.
-
Figure 3-1. Air Cleaner Element Replacement
-
Crankcase Breather Filter Assembly
-
Figure 3-2 Crankcase Breather Filter Assembly
-
Engine Cooling System.
-
Figure 3-3. Coolant Recovery (Overflow) Bottle
-
Table 3-2. Coolant
-
Figure 3-4. Fuel Tank Filler Neck
-
Service
-
Inspection
-
Figure 3-5. Fuel Filter/Water Separator
-
Figure 3-6. Dipstick And Oil Fill Cap
-
Table 3-4. Quick Reference General Inspection
-
Chapter 4 Unit Maintenance Instructions
-
Service
-
Table 4-1. Coolant
-
Figure 4-1. Fuel Drain Valve And Oil Drain
-
Table 4-2. Fuel
-
Figure 4-2. Dipstick And Oil Fill Cap
-
Section Iv. Unit Preventive Maintenance Checks And Services
-
Table 4-3. Unit Preventive Maintenance Checks And Services (Pmcs)
-
Table 4-3. Unit Preventive Maintenance Checks And Services (Pmcs)
(Continued)
-
Section V. Troubleshooting
-
Symptom Index
-
Engine Fails To Crank
-
Engine Fails To Crank (Continued)
-
Engine Fails To Crank (Continued)
-
Engine Cranks, But Fails To Start
-
Engine Cranks, But Fails To Start (Continued)
-
Engine Fails To Start In Cold Weather
-
Engine Fails To Start In Cold Weather
-
Table 4-4. Unit Troubleshooting (Continued)
-
Table 4-4. Unit Troubleshooting (Continued)
-
Table 4-4. Unit Troubleshooting (Continued)
-
Table 4-4. Unit Troubleshooting (Continued)
-
Table 4-4. Unit Troubleshooting (Continued)
-
Cim Display Screen Does Not Display And Backlight Does Not Light
-
Cim Display Screen Works, But Backlight Does Not Light Or Only Partially
Lights
-
Table 4-4. Unit Troubleshooting (Continued)
-
Table 4-4. Unit Troubleshooting (Continued)
-
Cim Display Screen Battery Amps Indicator Shows No Charge When Batteries Are
Low Or Discharged
-
Cim Display Screen Battery Amps Indicator Shows Excessive Charging After
Prolonged Operation
-
Cim Display Screen Generator Voltage Gage Fluctuates
-
Cim Display Screen Freq Gage Fluctuates
-
Cim Display Screen Freq Gage Fluctuates (Continued)
-
High Oil Consumption
-
Engine Misfiring
-
Cim Display Screen Water Temp Meter Indicates Coolant Temperature Too Low
-
Excessive Fuel Consumption
-
Coolant In Crankcase Or Oil In Coolant
-
Cim Display Screen Voltage Gage Does Not Indicate Voltage
-
Cim Display Screen Voltage Gage Indicates Voltage, But Freq Gage Is Off
Scale
-
Fault Indicator Displays Circuit Failure - Fuel Level
-
Fault Indicator Displays Circuit Failure - Oil Pressure (Low) Or Oil
Pressure (High)
-
Fault Indicator Displays Circuit Failure - Coolant Temp
-
Fault Indicator Displays Warning - Overvoltage Or Shutdown - Overvoltage
-
Circuit Interrupter Will Not Close
-
Circuit Interrupter Will Not Close Continued
-
Circuit Interrupter Will Not Open
-
Circuit Interrupter Will Not Open Continued
-
Cim Display Screen Does Not Respond To Keypad Input
-
Section Vi. Unit Maintenance Procedures
-
Repair
-
Figure 4-3. Batteries And Cables
-
Figure 4-4. Nato Slave Receptacle And Cables
-
Batteries Bt1 And Bt2
-
Nato Slave Receptacle
-
Keypad Power Supply Ps1
-
Testing
-
Maintenance Of Housing
-
Figure 4-5. Generator Set Access Doors
-
Repair.
-
Dcs Control Box Top Panel.
-
Figure 4-6. Dcs Control Box Top Panel
-
Top Housing Section
-
Warning
-
Figure 4-7. Top Housing Section (Sheet 1 Of 3)
-
Figure 4-7. Top Housing Section (Sheet 2 Of 3)
-
Figure 4-7. Top Housing Section (Sheet 3 Of 3)
-
Installation
-
Front Housing Section
-
Figure 4-8. Front Housing Section (Sheet 1 Of 2)
-
Figure 4-8. Front Housing Section (Sheet 2 Of 2)
-
Installation
-
Rear Housing Section
-
Inspection.
-
Figure 4-9. Rear Housing Section (Sheet 1 Of 2)
-
Figure 4-9. Rear Housing Section (Sheet 2 Of 2)
-
Installation
-
Maintenance Of Dcs Control Box Assembly
-
Figure 4-10. Dcs Control Box
-
Panel Lights Ds1 Through Ds3
-
Replacement.
-
Figure 4-11. Dcs Control Box Panel Lights Ds1 Through Ds3 And Network
Failure Light Ds5
-
Network Failure Light Ds5
-
Replacement
-
Figure 4-12. Time Meter And Switches
-
Replacement.
-
Ether Start Switch S9
-
Ac Circuit Interrupt Switch S5.
-
Fault Reset Switch S4.
-
Master Control Switch S3.
-
Testing
-
Figure 4-13. Dcs Control Panel Components
-
Voltage Adjust Switch S18
-
Frequency Adjust Switch S19
-
Replacement.
-
Testing.
-
Battle Short Switch S7
-
Emergency Stop Switch S17
-
Ground Fault Circuit Interrupter Cb3
-
Replacement.
-
Computer Interface Module (Cim)
-
Removal.
-
Keypad Assembly Kp
-
Communication Receptacle
-
Paralleling Receptacle J2.
-
Convenience Receptacle J1
-
Dcs Load Sharing Synchronizer A2.
-
Removal.
-
Figure 4-15. Dcs Control Box Back Panel Components
-
Dcs Speed Control Unit A3
-
Removal.
-
Automatic Voltage Regulator A4.
-
Removal
-
Backplane Module A1
-
Replacement
-
I/O Interface Module A5
-
Replacement
-
Dc Control Power Fuse
-
Frequency Select Switch S12
-
Figure 4-16. Dcs Control Box Floor Components (Sheet 1 Of 2)
-
Replacement
-
Testing.
-
Diode Cr1-Cr10
-
Figure 4-17. Diode Identification
-
Resistor R1.
-
Resistor R2
-
Voltage Selection Switch S20
-
Replacement
-
Relays K15, K17, K19, K22, K23
-
Resistors R16 And R17
-
Resistor R6
-
Dcs Control Box Wiring Harness
-
Cim Wiring Harness
-
Inspection.
-
Dcs Control Panel Assembly
-
Dcs Control Panel Frame
-
Repair
-
Figure 4-18. Dcs Control Box Panels
-
Dcs Control Box Side Panels
-
Dcs Control Box Bottom
-
Dcs Data Plates
-
Maintenance Of Air Intake And Exhaust System
-
Muffler And Exhaust Pipe
-
Figure 4-19. Muffler And Exhaust Pipe
-
Air Cleaner Assembly
-
Figure 4-20. Air Cleaner Assembly
-
Restriction Indicator
-
Air Cleaner Filter Element
-
Removal
-
Service
-
Figure 4-21. Crankcase Breather Filter Assembly
-
Removal
-
Maintenance Of Engine Cooling System
-
Figure 4-22. Cooling System Cont.
-
Figure 4-22. Cooling System Cont.
-
Filler Hose And Panel
-
Fan Guards
-
Figure 4-23. Fan Guards
-
Coolant Hoses, Upper
-
Inspection
-
Coolant Hose, Lower
-
Coolant Overflow And Drain Hoses
-
Radiator
-
Service
-
Fan.
-
Figure 4-24. Fan Belt
-
Fan Belt
-
Replacement
-
Coolant Recovery System
-
Figure 4-25. Coolant Recovery System
-
Maintenance Of Fuel System
-
Figure 4-26. Fuel Tank Filler Neck And Low Pressure Fuel System Cont.
-
Figure 4-26. Fuel Tank Filler Neck And Low Pressure Fuel System Cont.
-
Replacement
-
Fuel Tank Filler Neck
-
Fuel Drain Valve
-
Fuel Level Sender Mt5
-
Fuel Pickup
-
Ether Cylinder Assembly
-
Figure 4-27. Ether Start System
-
Ether Solenoid Valve L6
-
Ether Solenoid Valve L6 Cont.
-
Ether Solenoid Relay
-
Maintenance Of Output Box Assembly
-
Output Box Wiring Harness
-
Figure 4-28. Output Box Assembly
-
Current Transformer Ct1, Ct2, Ct3
-
Droop Current Transformer Ct5
-
Ac Circuit Interrupter K1
-
Cranking Relay K2
-
Load Output Terminal Board Tb2
-
Inspection
-
Igure 4-29. Load Output Terminal Board Assembly
-
Igure 4-29. Load Output Terminal Board Assembly Cont.
-
Maintenance Of Engine Accessories
-
Figure 4-30. Engine Switches And Senders
-
Removal.
-
Coolant Temperature Sender Mt6
-
Service
-
Magnetic Pickup Mpu
-
Installation
-
Dead Crank Switch S10
-
Inspection.
-
Figure 4-31. Battery Current Transducer\
-
Maintenance Of Lubrication System
-
Replacement
-
Figure 4-32. Oil Drain Valve
-
Section Vii. Preparation For Shipment And Storage
-
Cim Configuration Switch
-
Chapter 5 Direct Support Maintenance Instructions
-
Section Iii. Troubleshooting
-
Table 5-1. Direct Support Troubleshooting
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Table 5-1. Direct Support Troubleshooting (Continued)
-
Section Iv. Direct Support Maintenance Procedures
-
Removal And Installation Of Major Components
-
Removal And Installation Of Major Components Cont.
-
Installation
-
Figure 5-1. Engine And Generator Assembly
-
Figure 5-1. Engine And Generator Assembly Cont.
-
Engine And Generator Assembly
-
Engine/Generator Disassembly
-
Removal
-
Maintenance Of Dcs Control Box Assembly
-
Resistor R1
-
Maintenance Of Cooling System
-
Maintenance Of Fuel System
-
Installation
-
Figure 5-2. Fuel Tank
-
Maintenance Of Output Box Assembly
-
Output Box Assembly
-
Figure 5-3. Output Box Assembly
-
Figure 5-3. Output Box Assembly Cont.
-
Output Box Wiring Harness
-
Output Box Wiring Harness Cont.
-
Current Transformer Ct1, Ct2, Ct3
-
Current Transformer Ct1, Ct2, Ct3 Cont.
-
Figure 5-4. Output Box Components
-
Figure 5-5. Testing Current Transformer
-
Power Potential Transformer T1
-
Power Potential Transformer T1 Cont.
-
Output Box Panels
-
Output Box Panels Cont.
-
Maintenance Of Engine Accessories
-
Figure 5-7. Electric Actuator
-
Replacement
-
Maintenance Of Generator Assembly
-
Installation
-
Figure 5-8. Generator Assembly Removal
-
End Bell And Main Bearing
-
Figure 5-9. Generator Assembly
-
Figure 5-10. End Bell Removal
-
Rotating Rectifier
-
Replacement Of Rotating Rectifier Diodes
-
Figure 5-11. Rectifier Assembly
-
Exciter Stator.
-
Table 5-2. Generator Resistance Values At 25 C (77 F)
-
Exciter Rotor
-
Generator Rotor Assembly.
-
Generator Rotor Assembly. Cont.
-
Figure 5-12. Rotor Assembly Lifting Device (Typical)
-
Maintenance Of Skid Base
-
Skid Base
-
Figure 5-13. Skid Base
-
Chapter 6 General Support Maintenance Instructions
-
Appendix A References
-
Appendix B Maintenance Allocation Chart (Mac)
-
Explanation Of Columns In The Mac, Section Ii
-
Explanation Of Columns In Tool And Test Equipment Requirements, Section Iii
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Ii. Maintanance Allocation Chart For Mep-805b And 815b (Continued)
-
Section Iii. Tools And Test Equipment For Mep-805b And Mep-815b
-
Appendix C Components Of End Item (Coei) And Basic Issue Items (Bii) List
-
Section Iii. Basic Issue Items
-
Warranty Technical Bulletin
-
Grounding Rod
-
Cim Software
-
Appendix D Additional Authorization List (Aal)
-
Appendix E Expendable And Durable Items List
-
Section Ii. Expendable And Durable Items List (Continued)
-
Appendix F Operators Lubrication Instructions
-
Appendix G Illustrated List Of Manufactured Items
-
Figure G-1. Cable Assembly, Ac Power (P/Ns 88-22126-1 Through 88-22126-7)
-
Figure G-2. Cable Assembly, Battery (P/N 88-22178)
-
Figure G-3. Cable Assembly, Battery (P/N 88-22127)
-
Figure G-4. Cable Assembly, Battery (P/N 88-22181)
-
Figure G-5. Cable Assembly, Battery (P/N 88-22179)
-
Figure G-6. Cable Assembly, Battery (P/N 88-22207)
-
Figure G-7. Holder, Control Panel (P/N 88-22120)
-
Figure G-8. Hose Assembly (P/N 88-20191-6)
-
Figure G-9. Insulation, Panel, Top (P/N 88-22582)
-
Figure G-10. Insulation, Baffle (P/N 88-22592)
-
Figure G-11. Insulation, Panel, Top (P/N 88-22593)
-
Figure G-12. Insulation, Top, Center (P/N 88-22584)
-
Figure G-13. Insulation, Top, Rear (P/N 88-22585)
-
Figure G-14. Insulation, Front Housing (P/N 88-22591)
-
Figure G-15. Insulation, Top, Front (P/N 88-22586)
-
Figure G-16. Insulation, Top, Center (P/N 88-22587)
-
Figure G-17. Insulation, Top, Center (P/N 88-22588)
-
Figure G-18. Insulation, Top, Front (P/N 88-22583)
-
Figure G-19. Pump Assembly, Fuel (P/N 88-22546)
-
Figure G-20. Solenoid Assembly (P/N 88-22553)
-
Figure G-21. Switch Assembly (P/N 88-22548)
-
Figure G-22. Wire, Varistor (P/Ns 88-20305-1 Through 88-20305-3 And
88-20305-5)
-
Table G-1. Metric Conversion
-
Table H-1. Torque Limits For Dry Fasteners
-
Table H-1. Torque Limits For Dry Fasteners (Continued)
-
Table H-3. Torque Limits For Dry Fasteners (Metric)
-
Appendix I Mandatory Replacement Parts
-
Section Ii. Mandatory Replacement Parts
-
Index
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Index Cont.
-
Schematic Diagram
-
Wiring Diagram
-
Wiring Diagram
-
Wire Harness
|
|
