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FIGURE 3-15. Radiator Mounting Bracket
Installation - TM-9-6115-644-24_235

TM-9-6115-644-24 Generator Set Tactical Quiet 15 Kw 50/60-400 Hz MEP-804A (60 Hz) MEP-814A (400 Hz) Manual
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ARMY   TM   9-6115-644-24 AIR  FORCE  TO  35C2-3-446-12 MARINE   CORPS   TM   09249A/09246A-24/2 f. g. h. i. j. k. I. m. n. o. p. q. r  . s. t. u. v. w. 3-24 WARNING Rated capacity of overhead hoist should be at least 1,500 Ibs (686 kg). Using a hoist with less  capacity  could  result  in  equipment  damage,  personal  injury,  or  death. Attach  lifting  harness  to  engine  and  overhead  hoist.  Take  up  slack. NOTE While  lowering   engine   make  sure  oil  drain   line   hose   is   fed   through    panel   holes   located in battery  and  engine  compartment. With aid of   an assistant, lift  engine from engine  stand  and position  engine on skid base, aligning  mounting  holes, brackets  and  generator  to  flywheel  housing. Install bolts (38) and lockwashers (39), tightening bolts (38) slowly to ensure even and proper seating of generator housing lip to flywheel housing. Secure engine mount brackets (5) to skid base with bolts (4), snubbing washers (3), washers (2), and nuts (1). Torque  bolts  (4)  to  75  ft-lbs  (102  Nm). Align scribe mark on generator drive disc and engine flywheel, and install bolts (35) and lo&washers (36) securing generator drive disc to engine flywheel. Install  screen/cover  (34)  on  generator  case  with  screws  (32),  washers  (33),  lock-washers  (31),  and  nuts  (30). Loosen  nuts  (23)  and  (27),  adjust  bolts  (25)  to  obtain  0.5  inch  (12.7  mm)  minimum  clearance  with  skid  base. Torque  nuts  (23)  to  150  ft-lbs  (204  Nm). Install radiator  mounting bracket (4, FIGURE 3-l 5) with bolts (3), lockwashers (2), and nuts (1) to engine mount brackets  (5). Install  support  (10,  FlGURE  3-14)  on  right  side  panel  with  bolts  (12)  and  assembled  nuts  (11). Install load output terminal board assembly (8) on supports (9) and (10) with bolts (5), lockwashers (6), and washers   (7). Secure  ground  strap  (4)  to  skid  base  with  bolt  (3),  lockwashers  (2),  and  nut  (1). Connect  tube  (6,  FIGURE  3-13)  to  ether  start  spray  nozzle  (7)  at  intake  manifold. Connect  electrical leads to battery charging alternator  (1), starter solenoid (2) and starter motor (3) on right side of  engine,  and  remove  tags. Remove  caps  and  connect  fuel  line  (4)  to  engine  fuel  pump  (5). Remove caps and position fuel  line (17, FlGURE 3-12) and hose (18) in generator set. Connect  line (17) to injec- tors excess fuel line, and hose (18) to fuel tank. Secure  fuel  line  (17)  to  engine  block  with  bolt  (15)  and  lockwasher  (16). Connect  coolant  drain  hose  (13)  to  engine  block  coolant  drain  valve  (14)  and  tighten  damp  (12). Install governor  actuator assembly (11) to engine assembly  with nuts (10). and connect  rod end (9) with nut (8). Change  1







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