ARMY TM 9-6115-644-24
AIR FORCE TO 35C2-3-446-12
MARINE CORPS TM 09249A/09246A-24/2
Rated capacity of overhead hoist should be at least 1,500 Ibs (686 kg). Using a hoist with
less capacity could result in equipment damage, personal injury, or death.
Attach lifting harness to engine and overhead hoist. Take up slack.
While lowering engine make sure oil drain line hose is fed through panel holes located
in battery and engine compartment.
With aid of an assistant, lift engine from engine stand and position engine on skid base, aligning mounting holes,
brackets and generator to flywheel housing.
Install bolts (38) and lockwashers (39), tightening bolts (38) slowly to ensure even and proper seating of
generator housing lip to flywheel housing.
Secure engine mount brackets (5) to skid base with bolts (4), snubbing washers (3), washers (2), and nuts (1).
Torque bolts (4) to 75 ft-lbs (102 Nm).
Align scribe mark on generator drive disc and engine flywheel, and install bolts (35) and lo&washers (36)
securing generator drive disc to engine flywheel.
Install screen/cover (34) on generator case with screws (32), washers (33), lock-washers (31), and nuts (30).
Loosen nuts (23) and (27), adjust bolts (25) to obtain 0.5 inch (12.7 mm) minimum clearance with skid base.
Torque nuts (23) to 150 ft-lbs (204 Nm).
Install radiator mounting bracket (4, FIGURE 3-l 5) with bolts (3), lockwashers (2), and nuts (1) to engine mount
Install support (10, FlGURE 3-14) on right side panel with bolts (12) and assembled nuts (11).
Install load output terminal board assembly (8) on supports (9) and (10) with bolts (5), lockwashers (6), and
Secure ground strap (4) to skid base with bolt (3), lockwashers (2), and nut (1).
Connect tube (6, FIGURE 3-13) to ether start spray nozzle (7) at intake manifold.
Connect electrical leads to battery charging alternator (1), starter solenoid (2) and starter motor (3) on right side
of engine, and remove tags.
Remove caps and connect fuel line (4) to engine fuel pump (5).
Remove caps and position fuel line (17, FlGURE 3-12) and hose (18) in generator set. Connect line (17) to injec-
tors excess fuel line, and hose (18) to fuel tank.
Secure fuel line (17) to engine block with bolt (15) and lockwasher (16).
Connect coolant drain hose (13) to engine block coolant drain valve (14) and tighten damp (12).
Install governor actuator assembly (11) to engine assembly with nuts (10). and connect rod end (9) with nut (8).