ARMY TM 9-6115-644-24
AIR FORCE TO 35C2-3-446-12
MARINE CORPS TM 09249A/09246A-24/2
Install bolts (8),Belleville washers (10), snubbing washers (9), washers (7), and nuts (6) to secure
generator to skid base. Torque bolts (8) to 210 ft-lbs (284.7 Nm).
Adjust nuts (23) and (27) to obtain 0.5 in. minimum clearance between ends of bolts (25) and
Install bolts (4), washers (37), snubbing washers (3), washers (2), and nuts (1) to secure engine to
skid base. Torque bolts (4) to 75 ft-lbs (101.7 Nm).
Install rear forklift guide in skid base, paragraph 4-25-3.
Connect oil drain line to engine fitting, paragraph 2-113-3.
Connect coolant overflow hose to overflow bottle, paragraph 2-81-3.
Install radiator, paragraph 2-82-4.
Connect fuel line to engine fuel pump from fuel pickup, paragraph 2-86-2.
Connect engine excess fuel return line at tank fitting, paragraph 2-86-2.
Install output box assembly and generator set housing, paragraphs 4-8-2, 2-17-4 and 2-18-4.
Service engine lubrication system, paragraph 2-1-2-4.
Service coolant system, paragraph 2-1-2-2.
Connect negative battery cable. Close battery access door.
Start generator set. Perform operational checks and check for leaks.
3-7 ENGINE ASSEMBLY.
Shut down generator set.
Open battery access door and disconnect negative battery cable.
Using a suitable container, drain engine oil.
Allow system to cool down. Remove radiator cap slowly to permit pressure to escape.
Failure to follow these instructions could result in severe burns and injuries.
Using a suitable container, drain engine coolant from radiator and engine block.
Remove control box assembly, paragraph
Remove bolts (1 and 4, FIGURE 3-2) lockwashers (2) and (5), washers (3), and (6), and top
housing panel (7) from generator set.
Loosen clamp (1, FIGURE 3-3) at radiator (2).
Loosen clamp (3) and disconnect overflow hose (4) from filler hose and panel assembly (5).
Remove filler hose and panel assembly (5) from generator set.
Change 1 3-13