TM-9-6115-644-24 Generator Set Tactical Quiet 15 Kw 50/60-400 Hz MEP-804A (60 Hz) MEP-814A (400 Hz) Manual

Custom Search

Back
TM-9-6115-644-10 Generator Set Skid Mounted Tactical Quiet 15 Kw 60 and 400 Hz MEP-804A (60 Hz) MEP-814A (400 Hz) Manual

Up
Generators Maintenance and Training Manuals

Next
TM-9-6115-644-24P Generator Set Skid Mounted Tactical Quiet 30 Kw 50/60 and 400 Hz MEP-805A (60 Hz) MEP-815A (400 Hz) Manual

TM-9-6115-643-24P0001.gif
TM-9-6115-643-24P0002.gif
TM-9-6115-643-24P0003.gif
TM-9-6115-643-24P0004.gif
TM-9-6115-643-24P0005.gif

Tm-9-6115-644-24

Chapter 1 Introduction
Figure 1-1. Generator Set, 30 Kw, Tactical Quiet
Equipment Improvement Recommendations (Eirs).
General
Table 1-1. Tabulated Data - Continued
Table 1-1. Tabulated Data - Continued
Table 1-1. Tabulated Data
Table 1-1. Tabulated Data - Continued
Differences Between Models
Table 1-2. Performance Characteristics - Continued
Fuel Float Switch Module
Figure 1-2. Fault System
Generator Set Cooling System
Figure 1-3. Generator Set Fuel System
Figure 1-4. Generator Set Cooling System
Figure 1-5. Engine Cooling System
Engine Air Intake And Exhaust System
Figure 1-6. Engine Lubrication System
Figure 1-7. Engine Air Intake And Exhaust System
Figure 1-8. Output Supply System
Generator Set Controls.
Figure 1-9. Engine Starting System
Shutdown.
Figure 1-10. Governor Control System
Figure 1-11. Voltage Regulation System
Location And Description Of Major Components
Figure 1-12. Generator Set Components
Convenience Receptacle
Chapter 2 Unit Maintenance Instructions
Fuel Tank.
Table 2-2. Fuel
Generator Set Installation
Figure 2-1. Base Mounting Measurements
Outdoor Installation
Figure 2-2. Minimum Enclosure Clearance Measurements
Fabrication/Assmbly Of Parts
Table 2-4. Fabricated/Assembled Parts
Section Iv. Preventive Maintenance Checks And Services (Pmcs)
Table 2-5. Unit Preventive Maintenance Checks And Services
Table 2-5. Unit Preventive Maintenance Checks And Services - Continued
Section V. Troubleshooting
Symptom Index
Table 2-6. Unit Troubleshooting
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Table 2-6. Unit Troubleshooting - Continued
Section Vi. Radio Interference Suppression
Section Viii. M Aintenance Of Dc Electrical System
Removal.
Figure 2-3. Batteries And Cables
Table 2-7. State Of Charge With Specific Gravity Corrected To 80of (27C)
Table 2-8. Specific Gravity Temperature Corrections
Inspection
Figure 2-4. Nato Slave Receptacle And Cables
Section Ix. Maintenance Of Housing
Repair
Figure 2-5. Generator Set Access Doors
Inspection
Figure 2-6. Control Box Top Panel
Top Housings Section
Figure 2-7. Generator Set Top Housing Section (Sheet 1 Of 2)
Figure 2-7. Generator Set Top Housing Section (Sheet 2 Of 2)
Repair.
Front Housing Section
Figure 2-8. Generator Set Front Housing Section
Repair.
Rear Housing Section
Repair.
Figure 2-9. Generator Set Rear Housing Section
Section X. Maintenance Of Control Box Assembly
Panel Lights
Figure 2-10. Control Box Assembly
Press To Test Lights
Figure 2-11. Control Panel Lights
Fuel Level Indicator.
Coolant Temp. Indicator
Removal
Oil Pressure Indicator
Time Meter (Total Hours).
Battery Charge Ammeter.
Figure 2-12. Control Panel Indicators
Frequency Meter (Hertz).
Ammeter (Percent Rated Current).
Kilowattmeter (Percent Power).
Testing.
Ac Voltmeter (Volts Ac)
Master Switch
Ether Switch
Inspection.
Frequency Adjust Potentiometer
Lnspection
Ac Circuit Interrupter Switch
Figure 2-13. Control Panel Switches
Removal
Testing
Testing
Testing
Installation
Removal.
Removal
Removal
Removal.
Ground Fault Circuit Interrupter
In-Line Fuse Installation
Installation
Inspection
Removal.
Figure 2-14. Control Box Components
Ac Voltage Regulator.
Removal.
Removal.
Removal.
Removal.
Permissive Paralleling Relay
Figure 2-15. Permissive Paralleling Relay Test Set-Up
Reverse Power Relay.
Figure 2-16. Reverse Power Relay Test Set-Up
Voltage Sensing Relay
Governor Control Unit
Control Box Harness
Installation
Table 2-9. Diagnostic Connector Connection Points
Figure 2-17. Diagnostic Connector Pin Positions
Load Measuring Unit
Figure 2-18. Diode Identification
Control Panel
Control Panel Frame
Control Box Side Panels
Inspection
Figure 2-19. Control Box Panels
Section Xl. Maintenance Of Air Intake And Exhaust System
Air Restriction Indicator
Figure 2-20. Muffler And Exhaust Pipe
Service
Air Cleaner Tubing And Breather
Figure 2-21. Air Cleaner Assembly
Removal
Service.
Lnspection And Cleaning
Figure 2-22. Radiator Cap
Figure 2-23. Coolant System
Installation
Figure 2-24. Fan Guards And Coolant Recovery System
Inspection And Cleaning
Inspection And Cleaning.
Radiator
Repair.\
Inspection
Figure 2-25. Fan Belt
Coolant Recovery System
Low Pressure Fuel Lines And Fittings
Figure 2-26. Fuel Tank Filler Neck And Low Pressure Fuel System
Removal.
Fuel Tank Filler Neck
Fuel Drain Valve
Low Fuel Level/Auxiliary Fuel Pump Float Switch
Testing
Fuel Pickup
Testing
Fuel Filter/Drain Valve Assembly
Figure 2-27. Ether Start System
Ether Solenoid Valve
Voltage Reconnection Terminal Board
Figure 2-28. Output Box Assembly
Current Transformer
Power Potential Transformer
Cranking Relay
Load Output Terminal Board.
Inspection
Load Output Terminals
Figure 2-29. Load Terminal Board Assembly
Varistors
Removal.
Oil Pressure Sender
Installation
Figure 2-30. Engine Switches And Senders
Removal.
Coolant High Temperature Switch
Magnetic Pickup
Installation
Removal.
Section Xvi. Maintenance Of Lubrication System
Figure 2-31. Oil Drain Valve
Section Xvii. Preparation For Shipment And Storage
Chapter 3 General Maintenance Instructions
Symptom Index Generator Set
Table 3-1. Direct Support Troubleshooting
Table 3-1. Direct Support Troubleshooting - Continued
Table 3-1. Direct Support Troubleshooting - Continued
Table 3-1. Direct Support Troubleshooting - Continued
Table 3-1. Direct Support Troubleshooting - Continued
Table 3-1. Direct Support Troubleshooting - Continued
Table 3-1. Direct Support Troubleshooting - Continued
Table 3-1. Direct Support Troubleshooting - Continued
Installation
Figure 3-1. Engine And Generator Assembly
Engine Assembly
Figure 3-2. Top Housing Panel
Figure 3-4. Overflow Bottle Assembly
Figure 3-5. Top Housing Section Assembly
Figure 3-6. Radiator Assembly
Figure 3-7. Rear Housing Panel
Figure 3-9. Left Side Housing Panels
Figure 3-11. Oil Drain Hose
Figure 3-13. Right Side Engine
Figure 3-14. Load Output Terminal Board
Figure 3-15. Radiator Mounting Bracket
Installation
Installation
Replacement
Figure 3-16. Engine Components (Left Side)
Figure 3-17. Engine Components (Right Side)
Replacement (Cont)
Chapter 4 Direct Support Maintenance Instructions
Table 4-1. Voltage Adjustment Range (Mep-805a)
Testing
Removal.
Figure 4-1. Test Circuit
Testing
Adjustment.
Figure 4-2. Fuel Injection Pump High Idle Speed Adjustment
Adjustment. (Cont)
Replacement
Inspection
Load Measuring Unit
Figure 4-3. Control Box Components
Section Il. Maintenance Of Coolant System
Installation
Figure 4-4. Fuel Tank
Installation
Figure 4-5. Output Box Assembly
Voltage Reconnection Terminal Board
Removal
Current Transformer
Figure 4-6. Testing Current Transformer
Testing
Power Potential Transformer
Output Box Panels
Repair
Section V. Maintenance Of Engine Accessories
Figure 4-8. Governor Actuator Assembly
Installation.
Figure 4-9. Governor Actuator Adjustment
Figure 4-10. Brushless Generator Schematic
Generator Assembly
Figure 4-11. Generator Assembly Removal
Rotating Rectifier Diodes
Figure 4-12. Rectifier Assembly
End Bell And Main Bearing
Figure 4-13. End Bell Removal
Figure 4-14. Generator Assembly
Rotating Recitifier
Removal
Table 4-3. Generator Resistance Values At 25C (77F)
Generator Assembly
Figure 4-15. Rotor Assembly Lifting Device Typical)
Generator Main Stator And Housing
Section Vii. Maintenance Of Skid Base
Figure 4-16. Skid Base
Appendix A References
Appendix A References - Continued
Appendix B Maintenance Allocation Chart
Explanation Of Cqlumns In Mac, Sectiqn Ii.
Explanation Of Columns In Remarks, Section Iv
Section Ii Maintenance Allocation Chart
Section Ii Maintenance Allocation Chart - Continued
Section Ii Maintenance Allocation Chart - Continued
Section Ii Maintenance Allocation Chart - Continued
Section Ii Maintenance Allocation Chart - Continued
Section Ii Maintenance Allocation Chart - Continued
Section Ii Maintenance Allocation Chart - Continued
Section Iii. Tool And Test Equipment Requirements
Appendix C Expendable/Durable Supplies And Materials List
Section Ii . Tabular List
Figure D-1. Cable Assembly, Ac Power (P/Ns 88-22126-1 Through 88-22126-7)
Figure D-2. Cable Assembly, Battery (P/N: 88-22178)
Figure D-3. Cable Assembly, Battery (P/N: 88-22127)
Figure D-4. Cable Assembly, Battery (P/N: 88-22181)
Flgure D-5. Cable Assembly, Battery (P/N: 88-22179)
Figure D-6. Cable Assembly, Battery (P/N: 88-22207)
Figure D-7. Holder, Control Panel (P/N: 88-22120)
Flgure D-8. Hose Assembly (P/N: 88-20191-6)
Figure D-9. Insulation, Panel, Top (P/N: 88-22582)
Figure D-10. Insulation, Baffle (P/N: 88-22592)
Figure D-11. Insulation, Baffle (P/N: 88-22593)
Figure D-12. Insulation, Top, Center (P/N: 88-22584)
Flgure D-13. Insulation, Top, Rear (P/N: 88-22585)
Flgure D-14. Insulation, Front Housing (P/N: 88-22591)
Flgure D15. Insulation, Top, Front (P/N: 88-22586)
Figure D-16. Insulation, Top, Center (P/N: 88-22587)
Figure D-17. Insulation, Top, Center (P/N: 88-22588)
Figure D-18. Insulation, Top, Front (P/N: 88-22583)
Figure D-19. Pump Assembly, Fuel (P/N: 88-22546)
Figure D-20. Resistor Assembly (P/Ns: 122-3066-1 And 29879)
Figure D-21. Resistor Assembly, Volt (P/N: 88-22631)
Figure D-22. Resistor-Diode Assembly (P/N: 88-22632)
Figure D-23. Resistor-Diode Assembly (P/N: 88-22106)
Figure D-24. Solenold Assembly (P/N: 88-22553)
Figure D-25. Switch Assembly, Fuel Level (P/N: 88-22548)
Figure D-26. Wire, Varistor (P/Ns: 88-20305-1 Through 88-20305-3, And 88-20305-5)
Table D-1. Inches To Metric Conversion
Of-1. Electrical Schematic
Fo-2. Wiring Diagram (Sheet 1 Of 4)
Fo-2. Wiring Diagram (Sheet 2 Of 4)
Fo-2. Wiring Diagram (Sheet 3 Of 4)
Fo-2. Wiring Diagram (Sheet 4 Of 4)
Index
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
The Metric System And Equivalents