ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
Inspect control box top panel (5 FIGURE 2-6) for dents, cracks, loose paint, and corrosion
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC paint
dust is a health hazard and could cause personal injury if warning is not followed.
Repair all dents and cracks, and remove all loose paint.
Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
Repaint surfaces in accordance with TM 43-0139. (F) Refer to applicable directives.
Install ring (14, FIGURE 2-6) and bracket (13) on control box top panel (5) with bolts (11) and
assembled nuts (12).
Install stiffener (10) in control box assembly with bolts (6), washers (7), lockwashers (8), and nuts (9).
When replacing old sealant with new gasket, ensure all old sealant residue is
If gasket (15) was removed, install new gasket (15).
Immediately install top panel (5) with bolts (I), flat washers (2), lockwashers (3), and assembled
Install control panel access door, paragraph 2-14.4.
Connect negative battery cable. Close battery access door.
TOP HOUSING SECTION.
a. Shut down generator set.
Remove control box assembly, paragraph 2.19.2.
Top housing panels can get very hot. Allow panels to cool down before performing
maintenance. Failure to observe this warning could result in severe burns.
Remove bolts (1, FIGURE 2-7), flatwashers (3), lockwashers (2), mount (4), and exhaust cover (5)
from top housing panel (6).
Remove bolts (7 and IO), flatwashers (9 and 12) lockwashers (8 and 11), and top housing panel (6)
from generator set.
Disconnect radiator fill hose and overflow hose from radiator fill panel (13) and remove radiator fill
panel (13) from generator set
Remove bolts (14), flatwashers (16), lockwashers (15), and frame (17) from generator set.
g. Remove muffler, paragraph 2.70.2.
Remove bolts (18), assembled nuts (19), and air duct channels (20 and 21).
2-38 Change 4