ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
a. Insert studs (21, FIGURE 4-3) in voltage reconnection board (18). Position capacitors (22) as tagged, align move-
able terminal board (20) with voltage reconnection board (18) and install nuts (19). Remove tags.
b. Position voltage reconnection board (18) and moveable terminal board (20) in generator set.
c. Connect electrical cables (17) and main generator cables to voltage reconnection board (18) with nuts(16) and
d. Secure voltage reconnection board(18) to generator set with bolts (13), washers (14), mounts (15), washers (12),
and standoffs (11 ).
e. Install cover (10) with washers (9) and nuts (8).
f. Close output box and load terminal board access doors.
g. Connect negative battery cable and close battery access door.
a. Remove output box harness, paragraph 4.9.2.
b. Inspect wiring harness for burned, bent, corroded, and broken terminals.
c. Inspect connectors for cracks, corrosion, stripped threads, bent or broken pins, and obvious damage.
d. Inspect wire insulation for burns, deterioration, and chafing.
e. Install output box harness, paragraph 4.9.5.
a. Shut down generator set.
b. Open battery access door and disconnect negative battery cable.
c. Remove control box assembly, paragraph 2.19.2.
d. Remove output box top panel, paragraph 4.7.1, step k.
e. Open left side engine access door, tag and disconnect electrical leads from battery charging alternator, starter
solenoid, starter motor, coolant high temperature switch, fuel level sender, fuel float module, and auxiliary fuel
f. Open right side engine access door, tag and disconnect electrical leads from glow plugs contactor, DEAD CRANK
switch, low oil pressure switch, oil pressure sender, governor actuator, fuel injection pump, coolant temperature
sender, and magnetic pickup.
g. Open output box access door. Remove screws (4, FIGURE 4-3) and cover (5) from AC circuit interrupter relay
(40). Tag and disconnect electrical leads from cranking relay (43), current transformer (31), AC circuit interrupter
relay (40), power potential transformer (37), and voltage reconnection board (18).