ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-3-445-22
Install fittings (7) in excess fuel studs (9) on right side of fuel tank.
Install low fuel level/auxiliary fuel pump float switch, paragraph 2,90.4.
Install fuel level sender, paragraph 2.89.4.
Install fuel pickup, paragraph 2.91.3.
Install fuel tank (6) in skid and secure with plates (5), bolts (4), washers (3), Iockwashers (2), and nuts(1).
Install engine and generator assembly, paragraph 3.6.2.
Install fuel tank drain valve, paragraph 2.88.2.
Service fuel tank. Refer to TABLE 22 for proper fuel.
Connect negative battery cable. Close battery access door.
Section IV. MAINTENANCE Of OUTPUT BOX ASSEMBLY
OUTPUT BOX ASSEMBLY.
Shut down generator set.
Open battery access door and disconnect negative battery cable.
Remove control box assembly, paragraph 2.19.2.
Remove air cleaner assembly, paragraph 2.72.3.
Remove output box access door, paragraph 2.14.1.
Remove rear housing panel, paragraph 2.18.1.
Open left side engine access door, tag and disconnect electrical leads from battery charging alternator, starter
solenoid, starter motor, coolant high temperature switch, fuel level sender, fuel float module, and auxiliary fuel
Open right side engine access door, tag and disconnect electrical leads from glow plugs contactor, DEAD CRANK
switch, low oil pressure switch, oil pressure sender, governor actuator, fuel injection pump, coolant temperature
sender, and magnetic pickup.
Note locations and remove loop clamps securing output box harness to engine.
Remove voltage reconnection terminal board, paragraph 4.8.1.
Remove nuts (1, FIGURE 4-3), bolts (2), and output box top panel (3) from output box assembly.
N O TE
Record number and direction of wraps when removing main generator
cables from transformers to aid installation.
Unwrap main generator cables from droop current transformer (34) and current transformer (31).
Remove screws (4) and cover (5) from AC circuit interrupter relay (40).
Tag and disconnect output cables from terminals A2, B2, and C2 of AC circuit interrupter relay (40).
Tag and disconnect exciter leads F1 and F2 from terminals 1 and 2 of terminal board (26).
Remove bolts (45, FIGURE 2-7) and nuts (46) securing output box assembly to angle (47).
Remove nuts (6, FIGURE 4-3), bolts (7), and output box assembly from generator set.