ARMY TM 9-6115-643-24
AIR FORCE TO 35C2-445-22
Remove bolts (4) and (6), nuts (5) and (7), bracket (9), clamp (8), and control panel (10) from control box assembly.
Remove bolts (11), nuts (12), and hinge (13) from control box assembly.
Wear a protective mask and gloves when sanding CARC painted sur-
faces. CARC paint dust is a health hazard and could cause personal
injury if warning is not followed.
a. Repair all dents, cracks, and remove all loose paint
b. Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
a. Install hinge (13, FIGURE 2-19) on control box assembly with bolts (11) and nuts (12)
b. Install control panel (10), clamp (8), and bracket (9) on control box assembly with bolts (4) and (6). and nuts (5)
c. Install strap (3) on control panel (10) with screw (1) and nuts (2)
d. Connect all electrical wires to indicators and switches as tagged. Remove tags.
e. Install press to test lights paragraph 2.21.4
Install VOLTAGE adjust potentiometer, paragraph 2.33.4.
g. Install FREQUENCY adjust potentiometer, paragraph 2.34.4.
h. Connect negative battery cable. Close battery access door
2.67. CONTROL PANEL FRAME
Inspect control panel frame (19. FIGURE 2-19) for dents, cracks, loose paint, and corrosion.
a. Shut down generator set
b. Open battery access door and disconnect negative battery cable
c. Remove control box assembly, paragraph 2.19.2.
d. Remove control panel, paragraph 2.66.1.
e. Remove diagnostic connector, paragraph 2.62.2 (do not remove wires)
Remove parallel connector, paragraph 2.63.2 (do not remove wires)
g. Remove CONVENIENCE RECEPTACLE, paragraph 2.45.3; GROUND FAULT CIRCUIT INTERRUPTER, para-
graph 2.46.3; and malfunction indicator panel, paragraph 2.47.3.
Remove bolts (14 and 16, FIGURE 2-19), nuts (15) and (17), clamp (18), and control panelframe (19) fromcontrol