ARMY TM 9-6115-641-24
AIR FORCE TO 35C2-3-456-12
Repair load output terminal board assembly by replacing wires, load terminals, EMI filters, and varistors.
Tie cord (37, Figure 2-26) to wrench (36). Install wrench (36) and bracket (35) in generator set with bolts (34)
and nuts (33).
Align terminal board (13) with ground plane bracket (5) and install bolts (28) and nuts (27).
Position EMI filters (26) between varistors (25) and L1, L2, and L3 load terminals (12) mounting holes.
Install varistors (25), paragraph 2-99-3.
Install standoffs (24) and (18) and ground bar (23) to terminal board assembly with washers (20) and (22) and
nuts (19) and (21).
Install bus bar (17) on standoff (18) with washer (16) and nut (15).
Position EMI filter (14) between LO and GND load terminals (12) mounting holes.
Install load terminals (12), paragraph 2-98-3.
Install mounting bracket (8) on terminal board assembly with bolts (31), washers (32), Iockwashers (30), and
Connect varistor electrical leads (11) to varistors (25).
Position load output terminal board assembly in generator set and connect varistor leads (11) and main electri-
cal leads to load terminals (12) with copper washers (10) and nuts (9). Remove tags.
Secure terminal board assembly mounting bracket (8) to generator set with bolts (7) and nuts (6).
Secure terminal board assembly to generator set skid with bolts (4), Iockwashers (2), washers (3), and nuts
Connect load cables and close access door.
Connect negative battery cable and close access door.
2-98. LOAD OUTPUT TERMINALS.
Shut down generator set.
b. Open left side engine access door and disconnect negative battery cable,
Open load terminal board access door and disconnect load cables.
Remove load output terminal board assembly from generator set, paragraph 2-97-1, steps c thru g.
e. Remove nuts (38, Figure 2-26), copper washers (39), and load terminals (12) from load output terminal board
a. Remove load output terminals, paragraph 2-98-1.
b. Inspect load terminals for stripped threads or other obvious damage.
Replace damaged load terminals as necessary.
Install load output terminals, paragraph 2-98-3.