ARMY TM 9-6115-641-24
AIR FORCE TO 35C2-3-456-12
2-57-1. Removal. - Continued.
Remove bolts (22), washers (23), and nuts (24) from tray (21).
Remove screws (25) and controls bracket (26).
Remove screws (28), nuts (27), and tracks (29). Drill out rivets (30) and remove voltage reconnection switch
Inspect control box tray (21, Figure 2-15) for dents, cracks, loose paint, and corrosion.
b. Inspect for damaged and missing cage nuts (32).
Wear a protective mask and gloves when sanding CARC painted surfaces. CARC
paint dust is a health hazard and could cause personal injury if warning is not
Repair all dents and cracks, and remove all loose paint.
b. Remove light corrosion with fine grit abrasive paper (Item 15, Appendix C).
Repaint surface in accordance with TM 43-0139. (F) Refer to applicable directives.
d. Replace all missing or damaged cage nuts (32, Figure 2-15).
Install voltage reconnection switch plate (31, Figure 2-15) with new pop rivets (30).
b. Install bolts (22), washers (23), and nuts (24) in control box tray (21).
Install tracks (29) and secure with screws (28) and nuts (27).
d. Install controls bracket (26) with screws (25).
Position control box tray (21) in generator set and install washers (20), Iockwashers (19), and nuts (18).
Contact next higher maintenance level to install control box harness.
Install resistor-diode assembly, paragraph 2-34-5; relays, paragraph 2-33-4; crank disconnect switch, para-
graph 2-32-4; short circuit/overload relay, paragraph 2-31-4; overvoltage relay, paragraph 2-30-4; shunt,
paragraph 2-29-4; frequency transducer, paragraph 2-28-5; AC voltage regulator, paragraph 2-27-4;
BATTERY CHARGER FUSE assembly, paragraph 2-25-4; and DC CONTROL POWER circuit breaker,
Install control box side panels, paragraph 2-56-4; control panel frame, paragraph 2-55-4; control panel,
paragraph 2-54-4; and control box top panel, paragraph 2-16-4.
Connect negative battery cable and close access door.