TB-9-6115-643-13 Winterization Kit Installed On Generator Set Skid Mounted Tactical Quiet 15kw 60 and 400 Hz MEP-804A (60Hz) MEP-814A (400Hz) Manual

Chapter 1. INTRODUCTION - TB-9-6115-643-130011
Section II. EQUIPMENT DESCRIPTION AND DATA - TB-9-6115-643-130012
Figure 1-1. Location of Major Components for 15kW (MEP-804A, MEP-814A).
TABULATED/ILLUSTRATED DATA. - TB-9-6115-643-130014
Section III. PRINCIPLES OF OPERATION - TB-9-6115-643-130015
Chapter 2. OPERATING INSTRUCTIONS - TB-9-6115-643-130017
Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS - TB-9-6115-643-130018
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-643-130019
Leakage Definitions - TB-9-6115-643-130020
Figure 2-1. Operator PMCS Routing Diagram. - TB-9-6115-643-130021
Table 2-1. Operator Preventive Maintenance Checks and Services. - TB-9-6115-643-130022
Section III. OPERATION UNDER USUAL CONDITIONS - TB-9-6115-643-130023
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TB-9-6115-643-130024
Chapter 3. OPERATOR MAINTENANCE - TB-9-6115-643-130025
Section I. TROUBLESHOOTING - TB-9-6115-643-130026
Figure 3-2. Heater Is Not Operating. - TB-9-6115-643-130027
Section II. MAINTENANCE PROCEDURES - TB-9-6115-643-130028
Chapter 4. UNIT MAINTENANCE - TB-9-6115-643-130029
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-643-130030
Section II. SERVICE UPON RECEIPT - TB-9-6115-643-130031
PAge Not Applicable - TB-9-6115-643-130032
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-6115-643-130033
Figure 4-1. Unit PMCS Routing Diagram. - TB-9-6115-643-130034
Table 4-1. Unit Preventive Maintenance Checks and Services. - TB-9-6115-643-130035
Section V. TROUBLESHOOTING - TB-9-6115-643-130036
Figure 4-2. Heater Function Codes Plate. - TB-9-6115-643-130037
Figure 4-3. No Indication of Heater Operation When Switch Is In ON Position. - TB-9-6115-643-130038
Figure 4-4. (dash, dash) Heater Restart Attempted During Purge Cycle. - TB-9-6115-643-130039
Figure 4-6. (10 dots) Overheating. - TB-9-6115-643-130040
Figure 4-8. (2 dots, 2 dots) Flame Cutout - Low. - TB-9-6115-643-130041
Figure 4-10 (4 dots, 4 dots) Glow Plug Defect. - TB-9-6115-643-130042
Figure 4-13 (dash, 2 dots, dash, 2 dots) Over Voltage. - TB-9-6115-643-130043
Figure 4-15 (2 dots, dash, 2 dots, dash) Temperature Sensor Defective. - TB-9-6115-643-130044
Figure 4-17 (2 dots, dash, 3 dots, dash, dot) Temperature Switch Defective. - TB-9-6115-643-130045
Section VI. UNIT MAINTENANCE PROCEDURES. - TB-9-6115-643-130046
Figure 4-20. Control Unit Maintenance. - TB-9-6115-643-130047
HEATER ASSEMBLY MAINTENANCE. - TB-9-6115-643-130048
Figure 4-21. Heater Assembly Maintenance - TB-9-6115-643-130049
FUEL PUMP MAINTENANCE. - TB-9-6115-643-130050
Figure 4-22. Fuel Pump Maintenance. - TB-9-6115-643-130051
HEATER ATTACHMENT MAINTENANCE - TB-9-6115-643-130052
Figure 4-23. Heater Attachment Maintenance. - TB-9-6115-643-130053
PLATE, OPERATION AND HEATER SWITCH MAINTENANCE - TB-9-6115-643-130054
Figure 4-24. Plate, Operation and Heater Switch Maintenance. - TB-9-6115-643-130055
COOLANT HOSE MAINTENANCE - TB-9-6115-643-130056
Figure 4-25 Coolant Hose Maintenance. - TB-9-6115-643-130057
AIR INLET AND EXHAUST HOSE MAINTENANCE. - TB-9-6115-643-130058
Figure 4-26. Air Inlet and Exhaust Hose Maintenance. - TB-9-6115-643-130059
WIRING HARNESS MAINTENANCE. - TB-9-6115-643-130060
Figure 4-27. Wiring Harness Maintenance. - TB-9-6115-643-130061
IGNITER/GLOW PLUG AND RESISTOR MAINTENANCE. - TB-9-6115-643-130062
Figure 4-28. Igniter/Glow Plug And Resistor Maintenance. - TB-9-6115-643-130063
FUEL LINE MAINTENANCE. - TB-9-6115-643-130064
Figure 4-29. Fuel Line Maintenance. - TB-9-6115-643-130065
FUNCTION CODES PLATE MAINTENANCE. - TB-9-6115-643-130066
Figure 4-30. Function Codes Plate Maintenance. - TB-9-6115-643-130067
COOLANT PUMP MAINTENANCE. - TB-9-6115-643-130068
Figure 4-31. Coolant Pump Maintenance. - TB-9-6115-643-130069
Section VII. REMOVAL INSTRUCTIONS - TB-9-6115-643-130070
Figure 4-32. Heater Assembly
Figure 4-33. Control Unit Removal
Figure 4-34. Wiring Harness Removal
Figure 4-35. Cover And Instrument Panel
Figure 4-36. Fuel Pump and Lines Removal
Figure 4-37. Coolant Hoses and Expansion Plug
Figure 4-38. Heater Assembly Removal
Figure 4-39. Exhaust Hose Removal
Chapter 5. DIRECT SUPPORT MAINTENANCE - TB-9-6115-643-130079
Section I. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT - TB-9-6115-643-130080
Section II. INSTALLATION INSTRUCTIONS - TB-9-6115-643-130081
Figure 5-1. Heater Assembly - TB-9-6115-643-130082
Figure 5-2. Exhaust Hose Assembly - TB-9-6115-643-130083
Figure 5-3. Coolant Hoses
Figure 5-4. Control Unit Assembly
Figure 5-5. Fuel System Assembly
INSTALLATION - TB-9-6115-643-130087
Figure 5-6. Fuse and Wiring Harness
Figure 5-7. Cover and Instrument Panel
INSTALLATION (cont) - TB-9-6115-643-130090
Appendix A. REFERENCES - TB-9-6115-643-130091
REFERENCES (cont) - TB-9-6115-643-130092
Appendix A. MAINTENANCE ALLOCATION CHART (MAC)
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. - TB-9-6115-643-130094
EXPLANATION OF COLUMNS IN TOOLS AND TEST EQUIPMENT REQUIREMENTS, SECTION III - TB-9-6115-643-130095
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 15kW GENERATOR
Section II. MAINTENANCE ALLOCATION CHART FOR WINTERIZATION KIT, 15kW GENERATOR (cont)
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR WINTERIZATION KIT, 15kW GENERATOR
Section IV. REMARKS - TB-9-6115-643-130099
Appendix C. UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) - TB-9-6115-643-130101
SECTION I. INTRODUCTION - TB-9-6115-643-130102
EXPLANATION OF COLUMNS (Section II) - TB-9-6115-643-130103
Recoverability Code - TB-9-6115-643-130104
EXPLANATION OF COLUMNS (Sections IV). - TB-9-6115-643-130105
HOW TO LOCATE REPAIR PARTS. - TB-9-6115-643-130106
Repair Parts List - TB-9-6115-643-130107
Figure C-2. Control Unit, PN: 98-2014
Repair Parts List - TB-9-6115-643-130109
Figure C-3. Plate, Operation and Heater Switch
Repair Parts List - TB-9-6115-643-130111
Figure C-4. Fuel System & Attachments
Repair Parts List - TB-9-6115-643-130113
Figure C-5. Heater Assembly, PN: 98-2000
Repair Parts List - TB-9-6115-643-130115
Figure C-6 Heater Assembly Attachments - TB-9-6115-643-130116
Repair Parts List - TB-9-6115-643-130117
Figure C-7 Coolant Hoses and Attachments - TB-9-6115-643-130118
Repair Parts List - TB-9-6115-643-130119
Figure C-8. Exhaust Hoses and Heater Brace - TB-9-6115-643-130120
Repair Parts List - TB-9-6115-643-130121
Figure C-9. Wiring Harness, J1, (38453) PN 501-103-0035
WIRE LIST - TB-9-6115-643-130123
Figure C-10. Electrical Leads
Repair Parts List - TB-9-6115-643-130125
NATIONAL STOCK NUMBER INDEX - TB-9-6115-643-130127
PART NUMBER INDEX - TB-9-6115-643-130129
PART NUMBER INDEX (cont) - TB-9-6115-643-130130
Appendix D. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TB-9-6115-643-130131
EXPLANATION OF COLUMNS - TB-9-6115-643-130132
Section II. COMPONENTS OF END ITEM - TB-9-6115-643-130133
Section III. BASIC ISSUE ITEMS - TB-9-6115-643-130134
Page Not Applicable - TB-9-6115-643-130135
Appendix F. EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS LIST - TB-9-6115-643-130137
Section II. TABLE OF EXPENDABLE AND DURABLE SUPPLIES AND MATERIALS - TB-9-6115-643-130138
Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS - TB-9-6115-643-130139
Figure G-1. Electrical Lead P/N 98-2049-4
Figure G-2. Electrical Lead P/N 98-2049-3
Figure G-3. Electrical Lead P/N 98-2050 - TB-9-6115-643-130142
TB-9-6115-643-13 Winterization Kit Installed On Generator Set Skid Mounted Tactical Quiet 15kw 60 and 400 Hz MEP-804A (60Hz) MEP-814A (400Hz) Manual

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